1. Catalogs
  2. Shaw Moisture Meters
  3. AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual

AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual

AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual
1 / 32 PagesView full catalog

AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual

Product catalog summary
Unpacking and General Description
The AcuDew package includes a 4-20 mA dewpoint transmitter, connecting cable, instruction manual, pressure dewpoint calculator, and a screwdriver. It is a 2-wire, 4-20 mA loop powered transmitter, also available with Modbus RTU Serial Line RS485 capability. It measures moisture in process gas or compressed air and features a high-capacitance SHAW sensing element with an AutoCal function for field calibration.
Gas Compatibilities
The AcuDew sensor is compatible with many gases but should avoid ammonia, chlorine, and hydrogen chloride. It can handle sulfur dioxide if moisture content is low and is unaffected by sulfur hexafluoride unless exposed to arcing.
Installation and Connection
The AcuDew should be installed in a bypass or sample system for easy maintenance, withstanding pressures up to 35,000 kPa and located up to 1,000 meters from the data collection point. Installation includes a piping schematic and component index.
Modbus RTU Communication
Detailed instructions on Modbus RTU communication include wiring, cable types, supported function codes, communication parameters, and settings recovery.
Normal Operation and AutoCal
The AcuDew operates in analogue 4-20 mA mode with an AutoCal function for calibration. Troubleshooting tips for AutoCal and a lookup table for range adjustments are provided.
Specifications and Guarantee
The AcuDew specifications include various dewpoint ranges and resolutions. The product is guaranteed for accuracy and reliability, with recommendations for annual calibration.
Appendices
Additional information includes conversion tables, general arrangements, and Modbus register layouts.
Installation and Commissioning
The AcuDew can be installed directly into the process line or as part of a sample conditioning system. An initial purge of the sample loop is recommended before installation. Proper alignment and securing of the M12 5-pin cable connector are crucial for a weatherproof seal.
Wiring and Electrical Connection
The AcuDew is a 2-wire, 4-20mA transmitter with wiring details provided in Appendix D. It can also be configured for Modbus communication.
Calibration Methods for AcuDew Transmitters
  • Method 1: Known Moisture Level - Use a known gas within the transmitter's range for autocalibration.
  • Method 2: Saturating Method - Expose the sensor to dewpoint levels above the range to saturate and autocalibrate.
  • Method 3: Ambient Moisture Level - Autocalibrate to the known ambient dewpoint.
Adjusting AutoCal
An adjustable potentiometer is included for calibration. Ensure pre-conditioning before adjustment to avoid memory corruption.
Completing AutoCal
After reaching the desired value, secure the weatherproof guard. The transmitter will output the corrected dewpoint.
Faults/Errors
  • Short-circuited sensor: 20.75 mA output.
  • Open-circuited sensor: 20.50 mA output.
Troubleshooting AutoCal
  • If AutoCal fails, adjust the potentiometer and retry.
  • If the desired moisture level is unattainable, recalibration may be necessary.
AcuDew Specifications
  • Sensing Element: Shaw Ultra High Capacitance - Aluminium Oxide Sensor.
  • Display: Compatible with 4-20 mA loop powered indicator.
  • Ranges: Various dewpoint ranges and resolutions.
  • Approvals: Includes field calibration and factory calibration with NPL traceability.
  • Accuracy: ±2°C dewpoint, NPL traceable.
  • Operating Conditions: Temperature, pressure, and humidity specifications provided.
Guarantee
Shaw Moisture Meters products are guaranteed for two years with specific exclusions such as misuse or exposure to harmful gases.
Basic Definitions
  • Water Vapour Pressure: Pressure exerted by water vapour in a gas mixture.
  • Dewpoint Temperature: Temperature at which gas is saturated with water vapour.
  • Parts Per Million by Volume/Weight: Ratios related to water vapour pressure and molecular weight.
  • Relative Humidity: Ratio of actual to saturation water vapour pressure.
See more

Catalog excerpts

AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-1

4-20mA & Modbus RTU Dewpoint Transmitter Instruction Manual Issue 2

 Open the catalog to page 1
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-2

EU Declaration of Conformity We Of Declare that Model Name: Shaw Moisture Meters Network House, 5 Lister Hill, Leeds LS18 5AZ, England AcuDew 2 wire, 4-20 mA loop powered transmitter Conforms to the following Directives: 2014/30/EU: The Electromagnetic Compatibility Directive and its amending Directives 2014/35/EU: The Low Voltage Directive and its amending Directives And has been designed and manufactured to the following standards: BS EN 61326-1:2013 Electrical Equipment for Measurement, Control and Laboratory use - EMC Requirements BS EN 61010-1:2010 Safety Requirements for Electrical Equipment...

 Open the catalog to page 2
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-3

UK Declaration of Conformity We Of Declare that Model Name: Shaw Moisture Meters Network House, 5 Lister Hill, Leeds LS18 5AZ, England AcuDew 2 wire, 4-20 mA loop powered transmitter. Conforms to the following Directives: 2014/30/EU: The Electromagnetic Compatibility Directive and its amending Directives 2014/35/EU: The Low Voltage Directive and its amending Directives And has been designed and manufactured to the following standards: BS EN 61326-1:2013 Electrical Equipment for Measurement, Control and Laboratory use - EMC Requirements BS EN 61010-1:2010 Safety Requirements for Electrical Equipment...

 Open the catalog to page 3
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-5

1.0 Unpacking Your Shaw Moisture Meters AcuDew Please examine the AcuDew package for any damage or mishandling. If any damage is evident please notify the carrier and the Shaw Moisture Meters representative from where this unit was purchased. You should have received (if ordered): ● 1 AcuDew 4-20 mA dewpoint transmitter ● 1 connecting cable of the length specified on your order or two metres as standard ● 1 instruction manual ● 1 pressure dewpoint circular calculator ● 1 small screwdriver If anything is missing please contact your distributor immediately. 1.1 General Description Shaw Moisture...

 Open the catalog to page 5
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-6

The mechanics of the AcuDew transmitter have been designed to cope with extreme environmental conditions. The rugged stainless steel and aluminium construction offers protection to IP66 NEMA 4X, with the transmitter electrical connections made via secure industrial type connector - M12 5 pin cable connector. The AcuDew transmitter can withstand 35,000kPa (350bar) maximum pressure and by employing low resistance cable, the transmitter can be located at significant distances, up to 1,000 metres (3,280 feet) from the data collection point. Designed with the operator in mind, for reliable and accurate...

 Open the catalog to page 6
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-7

Sulfur hexafluoride (SF6) has no effect on the sensor. If the gas has been exposed to arcing, however, it is possible that various acidic species will have been formed that will corrode the sensor. When testing SF6 that may have been arced, therefore, an acidity test should be carried out first; if the gas proves to be acidic then the moisture test should not be carried out. It is strongly recommended that the sample should not contain particulate matter, oil or other heavy hydrocarbon condensate. If these components contaminate the sample system and/or the measuring sensor, the system response...

 Open the catalog to page 7
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-8

2.2 Piping Installation Schematic MAIN PROCESS LINE Notes a. The sample pipe should be on the upper surface of the horizontal pipe or on a vertical section of pipe wherever possible. b. The sample tube should run continually upwards from the sample point. If this is not possible then an inspection port or drain tap should be installed at the lowest point in the system.

 Open the catalog to page 8
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-9

2.3 Piping Schematic Component Index Sample Isolation Valve - This is a recommended item as it allows access to the sample system without interrupting the main process line. 2. Filter Unit – A filter unit is recommended when the samples are likely to contain particulate matter. If the air/gas sample contains heavy hydrocarbon condensate, the filter must be of the coalescing type with a drain. The filter unit should be positioned as close to the sample point as practical. 3. Sample Tube – This should be stainless steel for dry air or gas applications but copper or carbon steel can be used where...

 Open the catalog to page 9
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-10

2.4 Installing and Commissioning The AcuDew dewpoint transmitter can be installed in three general ways: 1. Directly in to the process line. 2. As part of a sample conditioning system using a Shaw Moisture Meters sensor holder. 3. Using the AcuLoop display module with a sensor holder. Before installing the dewpoint transmitter, it is advisable to carry out an initial purge routine of the sample loop in order to remove the possibility of sensor damage on start-up. Refer to the sample system schematic in section 2.2. Open the inlet isolation valve slowly, until a small flow of air/gas at atmospheric...

 Open the catalog to page 10
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-11

3.1 AcuDew 4 - 20 mA Cable Assembly The cable assembly consists of a M12 5 pin cable connector used in conjunction with a 2 core 7/0.2 mm cable. Details of wiring can be found in Appendix D. 3.1.1 Connecting the AcuDew Cable Align the keyed groove in the connector with the keyed notch in the AcuDew, sesa>=c push inwards and screw the locking ring clockwise finger tight. To connect the AcuLoop display to the AcuDew: 1. Disconnect the connector from the AcuDew by turning the locking ring counter-clockwise. 2. Screw this connector on to the back connection of the AcuLoop display. 3. Align the keyed...

 Open the catalog to page 11
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-12

3.2 Wiring the AcuDew The AcuDew is a 2-wire, 4-20mA transmitter. For wiring and configuration to displays or logging devices please consult the device’s user manual. Typical electrical connection to generate a voltage output is shown below in Fig. 1 Analogue Output Connection. Note: the maximum value for Rs in this circuit can be calculated by the formula: Rs max = [40 x (Vs – 7)]Ω Pin 1 Pin 2 SENSE RESISTOR If the wiring resistance is expected to be more than a few percent of the value of Rs, then this resistance must be taken away from the answer to get the maximum usable value of Rs. Alternatively,...

 Open the catalog to page 12
AcuDew Modbus RTU Dewpoint Transmitter Instruction Manual-13

Dewpoint transmitters with a Modbus RTU output can be connected to a Modbus Client device. This Client can be a gateway or any third-party Modbus RTU Client. The Modbus RTU link should be operated within the constraints below in order to ensure stable communications (please see Fig. 4 for details): • The maximum total bus length must not exceed 1,000 m. • The stub length to each node must not exceed 30 cm. To ensure a stable communication, a twisted-pair bus cable is strongly recommended (please see Fig. 4). • Bus cable specifications should follow the EIA485 Standard; shielded twisted pair is...

 Open the catalog to page 13

All Shaw Moisture Meters catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.