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Snowwhite2 O2 control systems

Snowwhite2 O2 control systems

Snowwhite2 O2 control systems

Product catalog summary
Introduction
The document discusses the oxygen control system in the SnowWhite2 selective laser sintering machine, which is crucial for maintaining the quality of manufactured components by preventing oxidation and ensuring stable production conditions.

Specifications
The system includes an O2 zirconia sensor, gas solenoid valves (IN and OUT), and a gas heater. The zirconium oxide oxygen sensor measures oxygen levels from 0.01% to 25% with 0.5% accuracy and operates within -100 to +250 °C, suitable for the SnowWhite2 chamber's temperature range of up to 180 °C.

Procedures
The oxygen control involves managing inert gas (nitrogen) within the chamber. The IN valve injects gas at 0.5 Bar pressure, while the OUT valve extracts gas. The system adjusts valve operations based on oxygen levels, with typical settings being 2% - 0.5% for the IN valve and 5% - 2% for the OUT valve.

Operational Cycle
Initially, both valves are open at ~20% oxygen. The OUT valve closes at 2% and reopens if levels exceed 5%. The IN valve closes at 0.5% and reopens at 2%. This cycle helps estimate nitrogen consumption at approximately 175 l/h.

Data Monitoring
The system records oxygen levels, chamber temperature, powder bed surface temperature, and images of the powder bed, which are saved in the machine's internal registers for analysis.

Conclusion
The oxygen control system in SnowWhite2 is essential for maintaining the quality and consistency of the selective laser sintering process by regulating the chamber's atmosphere and preventing oxidation.
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Catalog excerpts

Snowwhite2 O2 control systems-1

How the O2 control system works in SnowWhite Dear Supporter, The selective laser sintering process has the potential to definitively overcome the boundary between model construction and functional components. The basic prerequisite for this is that components with reproducible quality can be manufactured. For this purpose, the virgin material must already be of the same quality. During the process, the laser sintered powder is heated to temperatures just below the melting temperature and maintained until the end of the construction process. This causes the thermal aging of the powder. The powder, which is not sintered, is refreshed after the production process with new powder and can be reused. This process is useful with industrial machines in order to maintain stable quality in production. This is possible thanks to the chemical process used to treat the base polymer during the powder production with the aim of preventing oxidation, preventing yellowing of the printed parts, having humidity control, keeping the flow of powder stable for the process. Many times on the laboratory scale process when new polymeric powders or composite powders are tested the materials are not treated and to prevent oxidation and yellowing it is important to set up a controlled atmosphere process environment. For this reason we have decided to add an oxygen control to the last relese of our SnowWhite. The oxygen control is performed by several elements that help manage the inert gas (usually nitrogen, N2) inside the SnowWhite2 printing chamber. The inert gas system is composed of: • O2 zirconia sensor (1) • Gas solenoid valve IN (2) • Gas solenoid valve OUT (3) • Gas heater (4) Sharebot srl via Montello 18 23895 Nibionno (lc) italia Capitale sociale 25.600 eu Codice Fiscale, Partita iva IT 03482570136 tel +39 031.692.132 fax + 39.031.228.1412 www.sharebot.it info@shareb

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Snowwhite2 O2 control systems-2

The zirconium oxide oxygen sensor is located in a room near the printing chamber, but separated from that by a carbon activated dust filter to protect the sensor. The oxygen sensor is able to measure the percentage of oxygen (O2) in a gas, in particular our sensor is able to detect an oxygen range from 0.01% to 25% with an accuracy of 0.5% . The sensor can detect in the gas temperature range from -100 to +250 °C, which means that it falls within the temperature range of the SnowWhite2 chamber, which ranges from room temperature up to 180 °C. The minimum percentage of oxygen that we can detect...

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Snowwhite2 O2 control systems-3

The previous graph show the O2% of a print cycle, this data are automatically saved by the SnowWhite2 in its internal registers. These data include the internal temperature of the chamber, the temperature of the powder bed surface and the image of the powder bed taken by the internal camera. Sharebot srl via Montello 18 23895 Nibionno (lc) italia Capitale sociale 25.600 eu Codice Fiscale, Partita iva IT 03482570136 tel +39 031.692.132 fax + 39.031.228.1412 www.sharebot.it [email protected]

 Open the catalog to page 3
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.