Fully Automatic Coil Wrapping Line Transform your factory with Industry 4.0 compliant automation packaging solutions. From coil separation to palletizing4no manual labor required.

Trusted by Steel Mills & Industry Leaders Global manufacturers rely on FHOPE heavy duty packaging equipment for their most demanding production environments.

Why Automate Your Coil Packing Line? In high-volume production, consistency and speed are money. Our fully automated lines remove the human variable, ensuring 24/7 reliable operation. Zero Labor Required Maximum Throughput Consistency & Quality One operator can monitor the entire Eliminate bottlenecks. Our lines match Every coil is packed exactly the same line via HMI. The system handles loading, the speed of high-speed slitters or way, reducing material waste and wrapping, and palletizing automatically. production lines, ensuring no backlog at ensuring professional presentation for every customer....

ROI Analysis: Manual vs. Automatic Why invest in automation? The numbers speak for themselves. Factor Manual / Semi-Auto Fhope Automatic Line Labor Required 0 Workers (1 Supervisor only) Safety Risks High (Heavy lifting, cutting risks) Zero (Operators stay in control room) Packaging Consistency Varies by worker skill Material Waste High (Overlapping variance) Minimal (Calculated PLC control) Data Tracking Manual recording (Prone to error) Real-time Digital Sync with MES Limited by human fatigue

Core Modules of the Unmanned Line A typical system is modular, allowing us to build the perfect line for your factory layout.

The backbone of the line. We use heavy-duty Chain Conveyors, Roller Conveyors, or Walking Beams to transport coils smoothly between stations. The integrated sensors track coil position in real-time, preventing collisions. • Heavy load capacity (up to 30T) • Soft start/stop to protect coil surface • Real-time position tracking • Collision prevention sensors

Forget forklifts. Our system uses Coil Cars to pick coils from turnstiles and Pick-and-Place Downenders to rotate coils for packaging. This removes the most dangerous manual handling step from your process. • Automated Coil Cars for safe transport • Eliminates forklift dependency • Zero manual lifting required

The heart of the system. Laser sensors detect coil dimensions to autocenter and wrap. The mechanical hand holds, cuts, and wipes the film automatically, ensuring a tight and sealed package every time. • Auto Film Clamp & Cut • Auto-Centering System • Laser dimension detection • Preset tension control

Complete the process with automatic circumferential or radial strapping. Finally, Gantry Stackers or Robotic Arms palletize the coils for shipping, sorting them by size or order number. Automated stacking with intelligent sorting by size or order Automatic circumferential or radial strapping integration number for optimized shipping. ensures secure packaging.

System Specifications & Capabilities Our Automatic Coil Wrapping Systems are modular. Below are the standard specification ranges we cover. Specification Light-Duty Line Heavy-Duty Line Applicable Products Copper wire, Cable, Hose, Tire Steel strip, Master coil, Aluminum Coil Width Packing Speed Conveyor Type Belt / Powered Roller Heavy Chain / Walking Beam Integration Options Auto-Strapping, Labeling, Stacking Weighing, Upending, ERP Data Link

The Automation Flow From data input to final shipment, every step is automated for maximum efficiency. Data Input System receives coil data via ERP integration or HMI input. Coil Separation & Loading Coils are separated from the slitter turnstile and loaded onto the conveyor. Auto-Positioning & Wrapping Machine centers the coil and performs the wrapping cycle with preset tension. Auto-Labeling & Stacking Wrapped coils are labeled, strapped, and stacked onto pallets ready for shipment.

Industry 4.0 Ready: Data Interconnectivity A true Unmanned Coil Packing Line does more than just move metal; it moves data. Our system acts as a smart node in your factory network, providing real-time transparency. Barcode/QR Scanning Production Reporting System scans coil ID to retrieve packing Prints and applies shipping labels with real- Access live dashboards showing coils per instructions (layers, material type) time weight and production data after hour, film consumption, and downtime automatically from your server.

□ SYSTEM STATUS: ONLINE CONNECTED Cycle Time 45 94.2% 28%Throughput (hr) OEE Film Level Coils | +5% vs avg Optimal Performance Refill Soon Real-time PLC data stream provides complete visibility into production performance, enabling proactive maintenance and optimization.

Custom Engineering Services We don't just sell machines; we provide engineering services. Our team works with your plant layout (AutoCAD/Solidworks) to design a line that fits your space constraints. Factory Layout Planning Control Systems Detailed 2D/3D layout design to We utilize top-tier PLC systems optimize workflow and space (Siemens, Mitsubishi, Allen- utilization in your facility. Bradley) for global compatibility. ERP/MES Integration Seamlessly connect with your existing production management systems for data tracking.

World-Class Components for Global Reliability We build our automation lines using only tier-one components to ensure stability, longevity, and easy global maintenance. Component Brand / Partner Siemens / Allen-Bradley Global standard for reliable logic control and easy programming integration. Inverter / Drive Mitsubishi / Yaskawa Precise speed control for smooth conveyor movement and wrapping tension. Durable cylinders and valves for high-speed mechanical arm operations. SICK / Omron / Banner High-sensitivity detection for precise coil positioning and safety barriers. Ensures smooth rotation...

Proven in Various Industries Steel Industry Copper & Wire Plastic Pipe Slitting line exit packaging. High-speed High-speed small coil packaging. Delicate Hose coiling and wrapping line. Automated handling of slit coils with automatic handling for copper wire coils to prevent coiling, strapping, and wrapping for flexible surface damage.