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ALPA Calcium Carbonate powder Processing Technology

ALPA Calcium Carbonate powder Processing Technology
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ALPA Calcium Carbonate powder Processing Technology

Product catalog summary
Overview: The document provides a comprehensive analysis of the processing technology for calcium carbonate powder, focusing on grinding, classifying, and surface modification techniques. It highlights the importance of these processes in meeting industrial application requirements.
Grinding & Classifying: The document discusses various grinding equipment such as Ball Mill, Raymond Mill, Ring Roller Mill, and Table Roller Mill. Each equipment type is analyzed based on its grinding principles, particle size distribution, and energy consumption. The Ball Mill, in particular, is noted for its ability to form a closed-circuit system with an air classifier, offering flexibility in producing powders of different fineness.
Surface Modification: Surface modification is emphasized as a crucial step to enhance the properties of calcium carbonate powders. This process improves compatibility with polymers, dispersion, and mechanical strength. Methods such as chemical modification and coating are discussed, with examples of improved product performance in composite materials.
Technological Features: The document outlines the technological advancements in processing systems, including automatic control systems, dust collection capabilities, and compliance with ISO standards. These features ensure efficient production, low energy consumption, and environmental protection.
Applications and Market Adaptability: The document highlights the adaptability of calcium carbonate processing technologies to market demands, allowing for the production of various product specifications. It also mentions the potential for reducing investment costs through strategic equipment sourcing and technical support for market development.
Surface Modification of Calcium Carbonate: Surface modification of calcium carbonate enhances its properties, making it suitable for high-end applications in plastics, coatings, rubber, and more. The process improves product quality and reduces production costs by increasing the material's affinity and lowering oil absorption.
Increasing Product Value: Modified calcium carbonate offers improved performance, leading to better user experience and higher product pricing. It can replace or supplement other materials like white carbon black and titanium dioxide, enhancing specific properties in various applications.
Surface Modification Technologies:
  • Conical Rotor and Stator: Adjustable gap and high-speed impact for efficient coating.
  • Turbo Mill: High-speed rotors for full dispersion and temperature rise, suitable for various powders.
  • Pin Mill: Integrates drying and crushing, suitable for high-temperature operations.
  • Honeycomb Mill: Low-cost, low-investment option for stearic acid coating.
  • Three-Roller Mill: Batch processing for high-temperature modifications.
  • High-Speed Mixer: Ensures uniform coating with controlled temperature and time.
Applications and Classification: Calcium carbonate is widely used in industries such as papermaking, construction, and plastics. It serves as a filler, enhancing properties like strength, gloss, and stability in products like paint, rubber, and adhesives.
Project Sites: Various global projects demonstrate the application of calcium carbonate in different production lines, highlighting its versatility and industrial significance.
About ALPA Powder Technology: ALPA focuses on high-end applications and processing technologies for calcium carbonate, contributing to advancements in fields like semiconductor packaging and industrial upgrading.
About ALPA: ALPA is a company focused on the future of advanced materials through powder technology. They emphasize values such as compliance, trust, harmony, and coexistence. The company is committed to innovation and maintaining stable quality to support long-term development.
Company Overview:
  • 3,000+ customers
  • 230,000 m² production base
  • 300 experts and workers
Technology and Services: ALPA specializes in calcium carbonate powder dry grinding, classifying, and surface modification processing technology. Their processes are suitable for a range of soft to medium hard industrial minerals, including limestone, calcite, chalk, marble, dolomite, and more. ALPA offers complete solutions, including turnkey plants, based on their expertise in machine technology and plant engineering.
Contact Information:
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Catalog excerpts

ALPA Calcium Carbonate powder Processing Technology-1

EXPERT IN HIGH-VALUE TREATMENT OF CALCIUM CARBONATE CALCIUM CARBONATE POWDER DRY GRINDING / CLASSIFYING / SURFACE MODIFICATION PROCESSING TECHNOLOGY 02 - GRINDING & CLASSIFYING 10 - SURFACE MODIFICATION 17 - PROJECT SITES 19 - APPLICATION SHANDONG ALPA PO W DE R T E CH N OLOGY CO., LT D. ©2022

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ALPA Calcium Carbonate powder Processing Technology-2

T ECHNOLOG Y PROCE SSI NG MODI F ICAT I ON SURFACE / CL ASSI F Y ING / GRI N DIN G DRY PO W DER CARBONAT E CALCI UM CALCIUM CARBONATE POWDER GRINDING & CLASSIFYING PROCESSING OF BALL MILL AND AIR CLASSIFIER PROCESSING OF RING ROLLER MILL PROCESSING OF RAYMOND MILL PROCESSING OF TABLE ROLLER MILL AND AIR CLASSIFIER

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ALPA Calcium Carbonate powder Processing Technology-3

GRINDING & CL ASSIF YING The processing of ground calcium carbonate is simply the process of using crushing and grinding requirements of industrial applications. Because different industrial applications have different requirements on the particle size, shape, whiteness and particle size distribution of ground calcium carbonate powder, the processing technology of ground calcium carbonate should also comprehensively consider the process route and equipment selection according to the product positioning. Generally speaking, the design of grinding equipment is based on different principles: impact,...

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ALPA Calcium Carbonate powder Processing Technology-4

GRINDING & CL ASSIF YING PROCESSING OF BALL MILL AND AIR CLASSIFIER THIS PROCESS IS MATURE AND RELIABLE, WIDELY USED IN THE PRODUCTION OF CALCIUM CARBONATE POWDER The production line adopts internationally popular continuous production process: ball mill and classifier system.Including crushing, grinding, classifying, packaging, magnetic separation, conveying, lifting, etc. After ball mill, classifiers can be connected in parallel or in series to simultaneously produce products with multiple particle sizes. Output of ball mill is subject to various conditions, such as fineness of feed material,the...

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ALPA Calcium Carbonate powder Processing Technology-5

GRINDING & CL ASSIF YING of grinding medium to achieve ideal grinding fineness. The discharge of grate plate is smooth, and the cylinder does not need cooling; The feeding of ball mill is controlled continuously to ensure the stability of feed. Even if the feed density changes, it can also ensure the accuracy and achieve the highest grinding efficiency; Add polyols, polyamide and other grinding aids, through the metering pump quantitative injection, to ensure accurate ratio. Improve the grinding efficiency and product performance stability, ensure that the products have more advantages in the application...

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ALPA Calcium Carbonate powder Processing Technology-6

High quality level indicator is used in the silo to ensure the The whole line adopts automatic control system to automatic control of the production process; the requirements of European environmental protection; GRINDING & CL ASSIF YING achieve stable load of equipment and ensure low energy consumption; The filter has high dust collection capacity, which meets The dust emission of environmental protection dust collector in pure air is less than 30mg/m³; This processing system is equipped with detection and control devices, which can meet the quality requirements Provide a full set of turnkey...

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ALPA Calcium Carbonate powder Processing Technology-7

PROCESSING OF RING ROLLER MILL As the roller is small and many, the fit clearance with the grinding ring is also small, the most fine grinding can be up to 2500 mesh. Low energy consumption and low fine powder content. Generally suitable for mohs hardness below 5, narrow particle size (low oil absorption value), moderate fineness of materials. But for hard materials, if they are light color (white), the degree of dialogue has a great influence. GRINDING & CL ASSIF YING Working principle: It adopts the principle of impact, extrusion and grinding to crush the material. There is a large active gap between...

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ALPA Calcium Carbonate powder Processing Technology-8

GRINDING & CL ASSIF YING PROCESSING OF RAYMOND MILL Raymond mill is the earliest and most widely used grinding equipment in China, with low fineness, suitable for the production of 400 mesh of coarse ordinary powder. A small amount of 500 ~ 1250 mesh products can be obtained through secondary classification. Suitable for large scale production of coarse powder and small scale production of fine powder. Working principle: Raymond mill rollers works under the action of centrifugal force tightly on the ring rolling, the shovel knife scooping up material to the grinding roller and grinding ring in the...

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ALPA Calcium Carbonate powder Processing Technology-9

GRINDING & CL ASSIF YING PROCESSING OF TABLE ROLLER MILL AND AIR CLASSIFIER Table Roller Mill is a typical material layer extrusion crushing equipment, the most fine can reach 1250 mesh, through the second, third classification of the most fine can reach to 3000 mesh, generally suitable for mohs hardness of less than 7 materials. Working principle: The motor through reducer driven in mill, material from the feed opening fell into a grinding disc, move to the edge of mill under the action of centrifugal force and grinding roller of roller compaction, shredded material from mill edge overflow, at the...

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ALPA Calcium Carbonate powder Processing Technology-10

T ECHNOLOG Y PROCE SSI NG MODI F ICAT I ON SURFACE / SURFACE MODIFICATION CALCIUM CARBONATE POWDER Surface modification with important practical significance to improve the properties of the powders, increase the practical value and develop the application fields. In plastics, rubber, adhesives and other polymer materials and composite materials, nonmetal powder fillers, such as calcium carbonate, kaolin, talc, quartz, wollastonite, asbestos, magnesium hydroxide, aluminum hydroxide, etc., must be modified on surface to enhance its compatibility with matrix, dispersion, mechanical strength and comprehensive...

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ALPA Calcium Carbonate powder Processing Technology-11

SURFACE MODIFICATION WHY DOES CALCIUM CARBONATE NEED SURFACE MODIFICATION? IMPROVING COMPATIBILITY IMPROVE DISPERSION Through surface modification, the interfacial compat- Ultra-fining is an important way to improve the quality ibility and affinity between calcium carbonate and of calcium carbonate, but the smaller the particle size, organism are increased, and the product properties the higher the surface energy, the stronger the adsorp- with rubber or plastic composite materials are improved. Example: calcium carbonate treated with titanate adsorbed on the surface of calcium carbonate, which coupling...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.