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Setco Prometrix Belt Driven Spindle

Setco Prometrix Belt Driven Spindle
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Setco Prometrix Belt Driven Spindle

Product catalog summary
Overview: The document provides comprehensive information on ProMetrix™ Belt Driven Spindles, emphasizing custom spindle designs, configurations, and the patented AirShield™ technology. It highlights the rapid market response facilitated by pre-machined components and a computer-directed design process for quick prototyping.
Custom Spindle Designs & Accessories: ProMetrix offers customizable spindle designs tailored to specific customer requirements. Key parameters such as housing dimensions and spindle nose configuration are specified by the customer and processed by SETCO engineers to generate precise spindle geometry.
Patented AirShield™ Technology: This technology is recognized as the most reliable spindle seal in the industry, preventing common spindle failures like coolant ingress and bearing contamination. It enhances reliability, reduces maintenance, and includes a 3-year limited warranty on standard speed spindles.
Spindle Configurations: Available in block, cartridge, and flanged cartridge configurations, the spindles feature various nose designs to suit different applications. A spindle size selection chart assists in choosing the appropriate spindle based on power, speed, and tool overhang requirements.
Standard Features: ProMetrix spindles include permanently grease-lubricated bearings, reversible rotation capability, and a corrosion-resistant design. They are suitable for various mounting attitudes and come with a SETCO Gold Line TCT certificate verifying performance.
Technical Assistance: The catalog provides reference information, charts, and design data to aid in spindle selection. SETCO’s Design Team is available for further assistance.
Applications: ProMetrix spindles are suitable for a range of applications including drilling, milling, grinding, and more, across industries such as aerospace, automotive, and medical.
Technical Specifications Overview: Detailed technical specifications are provided for various models of belt-driven spindles, including models 090-080, 100-085, 120-100, 150-120, and 200-150. Each model is described with key parameters such as torque, power per revolution, spindle weight, radial and axial runout, maximum RPM for steel and hybrid materials, spindle inertia, static radial and axial stiffness, and seal type.
Spindle Models and Key Specifications:
  • 090-080 Model: Torque-MTDR: 295 N-m, Max Torque: 1852.8 N-m, Max RPM for Steel: 6,600, Max RPM for Hybrid: 9,000, Static Radial Stiffness: 169 N/µm.
  • 100-085 Model: Torque-MTDR: 400 N-m, Max Torque: 1852.8 N-m, Max RPM for Steel: 6,000, Max RPM for Hybrid: 8,250, Static Radial Stiffness: 229 N/µm.
  • 120-100 Model: Torque-MTDR: 720 N-m, Max Torque: 3318.1 N-m, Max RPM for Steel: 5,000, Max RPM for Hybrid: 6,500, Static Radial Stiffness: 277 N/µm.
  • 150-120 Model: Torque-MTDR: 1,800 N-m, Max Torque: 5403.5 N-m, Max RPM for Steel: 4,000, Max RPM for Hybrid: 5,300, Static Radial Stiffness: 327 N/µm.
  • 200-150 Model: Torque-MTDR: 3,600 N-m, Max Torque: 10,555.6 N-m, Max RPM for Steel: 3,000, Max RPM for Hybrid: 3,900, Static Radial Stiffness: 456 N/µm.
Alternate Nose Designs: Various alternate spindle nose designs are outlined, including Lathe Nose Types A and B, DeVlieg 'Flash Change' Taper, Jarno Internal Taper, and others, each specified with dimensions and compatibility with different spindle sizes.
Accessories and Operating Data: Details on accessories such as rotating coolant unions and air/oil metered lubrication systems are provided. Operating data includes maximum coolant pressure, temperature, and recommended filtration levels, emphasizing consulting SETCO's design team for optimal performance.
Conclusion: This technical document provides comprehensive specifications and options for customizing spindle setups to meet specific machining requirements, highlighting the importance of precise configurations and available accessories to enhance spindle performance.
Power Drawbars: The document describes power drawbars designed for automatic quick change tool applications, offering high tool retention force. They include dual passage rotary unions for air, coolant, and hydraulics, with specifications for different sizes and standards (ANSI, ISO, DIN).
HSK Power Drawbars: Specifically for hollow shaft tooling per DIN 69893, these provide high static and dynamic stiffness, with specifications for various HSK sizes, including maximum RPM and retention force.
Rotating Cylinder Power Drawbars: Available upon request, these include machining of the spindle contour and other components like support bushings and drive pulley, configurable with position sensing limit switches.
Belt Drive Package: The Type ‘B’ belt drive package provides a complete drive system for ProMetrix series spindles, including a belt guard/mounting bracket and motor mounting plate for various motor mountings.
Design Data: The document explains the importance of the ‘DN’ value in spindle design, affecting precision, mounting, and lubrication, with guidelines for spindle sizing based on power and speed requirements.
Cutting Speeds and Feeds: Tables provide recommended cutting speeds and feed rates for various materials and machining operations, including milling, boring, turning, and drilling.
Conversion and Calculation: Includes a metric to English conversion table and equations for calculating power, speed, and feed rates, along with a flowchart for selecting the optimum spindle size.
Services and Products: The document concludes with a list of services and products offered, including spindle repair, manufacturing, and training.
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Catalog excerpts

Setco Prometrix Belt Driven Spindle-1

Custom Spindle Designs & Accessories > Օ Block, Cartridge & Cluster Configurations >

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Setco Prometrix Belt Driven Spindle-2

Many components are pre-machined and stocked to provide quick delivery. Օ Proven and pre-engineered spindle designs take the guesswork out of your spindle selection process. ProMetrixՒs computer-directed design process allows for rapidprototyping and eliminates the need to check and recheck drawings. > ProMetrix With the proprietary design system developed for design system. The program then modifies the spindle to your exact specifications and generates several hundred other parameters to define the spindle geometry. CAD drawings can be e-mailed to you for review and approval. ProMetrix ,you...

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Setco Prometrix Belt Driven Spindle-3

For processing: Օ Metal CompositeՕ Glass Wood Օ Process Equipment For a range of industries,including: ProMetrix Aerospace Օ Automotive Medical Օ Research Communication Metric, Belt-drivenspindles for: Օ Drilling BoringՕ Milling Turning Օ Grinding Assembly Օ Balancing Winding Օ Other non-machiningapplications > Chip Damage

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Setco Prometrix Belt Driven Spindle-6

M a x i m u m T o o l O v e r h a n g Note: The maximum RPM noted is based upon grease lubrication and light preload bearings. 6 >

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Setco Prometrix Belt Driven Spindle-7

1. ProMetrix Standard Spindle Series2.Tool overhang from spindle nose 3.Independent of housing type. Based on kW vs. RPM plus tool overhang. > Note: As a general rule the spindle nose bearing bore should be approximately as large or larger than the bore to be machined. If tool overhang is greater than the maximum allowed for a spindle size, go to the next largest spindle to accommodate tool overhang. Example No. 1: Customers boring operation (50.00mm bore) requires 22 kW at 5000 RPMwith 125.0mm tool overhang.Selection Procedure: 1.Locate 5000 RPM on the chart and follow this line until it intersects...

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Setco Prometrix Belt Driven Spindle-8

ProMetrix Standard Spindle consistsof 10 basic sizes. The standard bearing construction makes them ideal for radial and axial thrust loads associated with single and multiple point boring tools, milling cutters, and grinding wheels. Front bearing spacers are designed to add bearings for a triplex or quad set for heavy duty applications without additional machining of spindle housing or shaft, see Figure 1. > The ProMetrix Standard Spindle is offered in three (3) types of housings; block style, cartridge and flanged cartridge. The standard tool interface is either a flanged nose with precision...

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Setco Prometrix Belt Driven Spindle-9

Custom Piggyback BlockStyle HousingsTop Is BeltDriven; Bottom is Motorized The ProMetrix Standard Spindle flangedcartridge style is designed identical to the block style except for the housing configuration, allowing exchangeability between parts to reduce delivery time and quantity of parts. Mounting flange to nose relationship makes it possible to group spindles in a single housing, pairs, or clusters for multi-task machining. > The ProMetrix Standard Spindle, block style hasjack screw holes both sides and keyway in housing. Keyway to nose relationship is controlled, making it possible to group...

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Setco Prometrix Belt Driven Spindle-10

Note: The milling taper is available as astandard in the keyed block style housing. > Note: The bore pilot is available as a standardin the flanged cartridge style housing. > Torque-MTDR 7.5 N-m 66 in-lbs RPM for Steel-Max.* 15,000 Torque-Max. 106.1 N-m 939 in-lbs RPM RPM fop Hybrid-Max.* 19,500 Power/Revolution-Max. .0008 kW/rev .0011 hp/rev Spindle Inertia-wk > 2 5,100 kg-mm > 2 Spindle Weight-Max. 34 kg 75 lbs Static Radial Stiffness 37 N/m Radial Runout-Max. .0025 mm .0001 in Static Axial Stiffness** 45 N/յm Axial Runout-Max. .0025 mm .0001 in Seal Type AirShield *All data is based upon light...

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Setco Prometrix Belt Driven Spindle-11

Note: The milling taper is available as astandard in the keyed block style housing. > Note: The bore pilot is available as a standardin the flanged cartridge style housing. > Torque-MTDR 20 N-m 177 in-lbs RPM for Steel-Max.* 12,000 Torque-Max. 145.6 N-m 1,289 in-lbs RPM for Hybrid-Max.* 16,500 Power/Revolution-Max. .0021 kW/rev .0028 hp/rev Spindle Inertia-wk > 2 8,500 kg-mm > 2 Spindle Weight-Max. 45 kg 99 lbs Static Radial Stiffness 58 N/m Radial Runout-Max. .0025 mm .0001 in Static Axial Stiffness** 56 N/յm Axial Runout-Max. .0025 mm .0001 in Seal Type AirShield *All data is based upon light...

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Setco Prometrix Belt Driven Spindle-12

Note: The milling taper is available as astandard in the keyed block style housing. > Note: The bore pilot is available as a standardin the flanged cartridge style housing. > Torque-MTDR 55 N-m 487 in-lbs RPM for Steel-Max.* 10,000 Torque-Max. 345.4 N-m 3,057 in-lbs RPM for Hybrid-Max.* 13,500 Power/Revolution-Max. .0060 kW/rev .0080 hp/rev Spindle Inertia-wk > 2 15,000 kg-mm > 2 Spindle Weight-Max. 60 kg 132 lbs Static Radial Stiffness 84 N/m Radial Runout-Max. .0025 mm .0001 in Static Axial Stiffness** 68 N/յm Axial Runout-Max. .0025 mm .0001 in Seal Type AirShield *All data is based upon light...

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Setco Prometrix Belt Driven Spindle-13

Note: The milling taper is available as astandard in the keyed block style housing. > Note: The bore pilot is available as a standardin the flanged cartridge style housing. > Torque-MTDR 110 N-m 974 in-lbs RPM for Steel-Max.* 8,500 Torque-Max. 675 N-m 5,974 in-lbs RPM for Hybrid-Max.* 12,000 Power/Revolution-Max. .0115 kW/rev .0155 hp/rev Spindle Inertia-wk > 2 25,000 kg-mm > 2 Spindle Weight-Max. 86 kg 190 lbs Static Radial Stiffness 124 N/m Radial Runout-Max. .0025 mm .0001 in Static Axial Stiffness** 84 N/յm Axial Runout-Max. .0025 mm .0001 in Seal Type AirShield *All data is based upon light...

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Setco Prometrix Belt Driven Spindle-14

Note: The milling taper is available as astandard in the keyed block style housing. > Note: The bore pilot is available as a standardin the flanged cartridge style housing. > Torque-MTDR 190 N-m 1,682 in-lbs RPM for Steel-Max.* 7,500 Torque-Max. 1166.6 N-m 10,325 in-lbs RPM for Hybrid-Max.* 10,500 Power/Revolution-Max. .0204 kW/rev .0274 hp/rev Spindle Inertia-wk > 2 39,000 kg-mm > 2 Spindle Weight-Max. 104 kg 229 lbs Static Radial Stiffness 153 N/m Radial Runout-Max. .0050 mm .0002 in Static Axial Stiffness** 93 N/յm Axial Runout-Max. .0050 mm .0002 in Seal Type AirShield *All data is based...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.