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Setco - HS Series Precision Hardened Way Slides

Setco - HS Series Precision Hardened Way Slides
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Setco - HS Series Precision Hardened Way Slides

Product catalog summary
Introduction
The document details the HS Series Precision Hardened Way Slides by SETCO, designed for industrial applications with both standard and custom options.

Specifications
- Saddle Widths: 7" to 32"
- Slide widths: 7", 9", 12", 15", 18", 24"
- Customizable saddle and base lengths, with base lengths in 3" or 6" increments up to 96", and custom slides up to 120".
- Hardened rails made from high carbon steel, case hardened to 58/62 Rc.

Features
- 3D computer-designed for precision.
- Low-friction, self-lubricating Turcite material.
- Easy maintenance with removable ballscrew.
- Single guide rail for tracking accuracy.

Options and Accessories
- Drive options: ballscrew, hand feed, motor drive, cylinder drives.
- Accessories: way covers, wipers, lubrication systems, limit switches.
- Customization for specific applications.

Ordering and Support
- Guide for selecting and ordering slides.
- Technical support and customer service available.

Conclusion
HS Series slides offer reliable, customizable solutions focusing on precision and adaptability.

Linear Scales
Ideal for precise positioning, available in photo-optical or magnetic designs, suitable for various traverse rates and travel lengths.

Accessories
- Invert Mount: For overhung loads and short travel.
- Angle Plate: For multi-axis assemblies, with custom modifications.
- Swivel: 360º rotation with degree scale.

Slide & Spindle Combinations
Charts for sizing HS slides to spindle configurations.

HS Maintenance
- Slide Gib: Straight and tapered options with adjustment guidelines.
- Lubrication: Automatic or manual, using Mobil Vactra #2 Way Oil.

Design Data
- Slide Tolerances: Specifications for flatness, parallelism, and perpendicularity.
- Slide Tracking Accuracy: Straightness of travel within 0.0005" per 12".
- Force and Torque Requirements: Calculations for powering slides.
- Slide Load Capacity: Guidelines for various loading conditions.

Force Calculations
Formulas for calculating forces for horizontal and vertical slide movement.

Thrust Capacities
Chart values for ballscrew thrust capacity, considering mechanical limitations.

Specifications and Calculations
Example calculation for minimum saddle length using Mz = 30 x S2.

Load Capacity Considerations
Load capacity may be limited by thrust capacities or saddle-locking devices.

Force and Pressure Data
Tables of push and pull forces at various pressures for different models.

Application Examples
Photos and descriptions of HS slides and spindles in machining operations.

Products and Services
Includes dovetail slides, linear bearing slides, spindle/slide combinations, and services like engineering and repair.

Contact Information
Contact details for Setco Sales Company.
See more

Catalog excerpts

Setco - HS Series Precision Hardened Way Slides-1

Saddle Widths: 7" to 32"Օ Standard & Custom HS Series Slides Slide Options & Accessories >

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Setco - HS Series Precision Hardened Way Slides-2

8 Sizes of Tooling, Utility & Precision Dovetail Slides 167 Standard & Custom Precision Slides Standard Models ! > Rise & Fall Slide Modules 7 Sizes of Hardened Way Slides > Custom Spindle/Slide Arrangements 6 Sizes of Linear Bearing Slides > 2004 Setco Sales Company.SETCO TM and MASTER/SETCO TM are trademarks of SETCO Sales Company. size="-1">

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Setco - HS Series Precision Hardened Way Slides-3

Standard and Custom Slides > Standard FeaturesՕ Ballscrew,Hand Feed,& Motor Drive Externally Mounted CylindersՕ Internally Mounted Cylinders Heavy Duty Cylinder JIC PackageՕ Way Covers,Way Wipers,Lubrication,Tapered Gib,Special Machining,Switches,Positive Stops,Scales,& Mounting Plates Slide Model Code LegendՕ General Dimensional Data HS Slide and Spindle Combinations > Maintenance and Design Data > To Place Your Order Phone:1-800-543-0470 Fax:1-513-941-6913Email:[email protected] > 3 size="-2">

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Setco - HS Series Precision Hardened Way Slides-4

100% computer designed using 3D modeling.ՕDesigned for maintainability. Seven pre-engineered base widths of 7" through 32". ՕPrecision saddle top and way surfaces. Cast iron base and saddle. ՕHardened rails manufactured from high carbon steel and case hardened to 58/62 Rc.Hardened rails are bolted and chemicallyadhered to the base.ՕTurcite > TM coating lowers coefficient of frictionand increases load carrying capacity.Way wipers. ՕFull saddle length cast iron keepers. Full saddle length adjustable straight gib. > ՕSix to eight week shipment.Wide range of sizes and accessories. Shipment in six...

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Setco - HS Series Precision Hardened Way Slides-6

Single Guide Rail Design > (Standard) All HS slides provide a single guide rail design for superior tracking accuracy.The single raildesign maximizes accuracy because the saddle movement is controlled by one support side wall for smoother positioning.As standard, all HS-series slides have a guaranteed straightness of travel(side-to-side and up-and-down) not to exceed 0.0005" in 12 inches, and with an accumulation not to exceed 0.00025" in each additional 12" of travel. Reference EdgeGuide Rail Low-Friction Turcite > TM Material > (Standard) As standard, HS-series slides are equipped with low...

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Setco - HS Series Precision Hardened Way Slides-7

Slide Series Width Base Length Saddle Length Travel Drive Accessories > ֕No Drive (B) Precision Ground Ballscrew (FGM) ՕExternal Hydraulic Cylinder (HSR) External Air Cylinder (ASR) ՕValley Wipers (W)Accordion Covers (BE) ՕMetal Covers (C) Automatic Lubrication (A) ՕLimit Switches (Plunger Actuated)(3) Travel < Saddle Length (F) > Internally Mounted Hydraulic Cylinder(DSR)ՕPartially Internally Mounted HydraulicCylinder (PDSR)Internally Mounted Air Cylinder (DSRI)ՕPartially Internally Mounted AirCylinder (PDSRI)Heavy Duty Cylinder (HI-JIC) ՕAir Cylinder with Hydro-Check (ACH)Belt Drive Package...

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Setco - HS Series Precision Hardened Way Slides-11

HS936926 FGM Model Code:FSI (Hand Feed,Manual) > SlideSeriesW=Slide WidthB=Base LengthS=Saddle LengthT=TravelBallscrew A Hand Feed package is offered forapplications requiring accurate manual feed capability.Smooth manual feed is obtained with an Acme threaded leadscrew and a micrometer dial graduated in 0.001" increments.The position Saddle Lock is provided as standard.A Backlash Adjustment is optional. SaddleLock > Note: For special applications, complete ServoMotorDrive Packages can be provided.Consult factory to review your application. > (Customer Supplied Motor) Model Code:M (Direct Drive)...

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Setco - HS Series Precision Hardened Way Slides-18

Model Code:A For ease and convenience in connecting and maintaining your lubrication system, allow SETCO to mount the necessary piping, manifold, distribution blocks and connections to your slide assembly. Hook-up requires the connection of only one input line. > Model Code:X > TAPERED GIB A Tapered Gib should be considered on powerapplications having a high duty cycle, and on applications requiring precise positioning.The tapered gib ensures complete surface contact withthe hardened rail, allowing for more even wear, which results in smoother motion and longer slide life than is common with...

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Setco - HS Series Precision Hardened Way Slides-20

Note: Turciteis not supplied when this option is specified. > KEEPERHARDENED RAILPISTON HYDRAULICMEDIUM For retention of the saddle with greater holding force than apower gib lock can provide, hydraulic Keeper Locks are avail- able, for any size slide.The keepers are arranged with sealed pistons that are pressurized by a hydraulic medium.Since the pressure is being distributed over a large surface area, hydraulic keeper locks provide optimum holding force. > A Shot Pin Locator provides accurate positioning of the saddle at any point along the axis of travel, within ٱ.005".The shot pin mechanism...

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Setco - HS Series Precision Hardened Way Slides-24

HOLE PLUGGIB ADJUSTING SCREWCOVERGIB FLANGESPACERVIEW A GIB ADJUSTING SCREW SADDLEGUIDE RAIL GIB SCREW SEE VIEW A TAPERED GIBGUIDE RAIL TAPERED GIB >

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Setco - HS Series Precision Hardened Way Slides-26

CEILING MOUNTVERTICALMOUNT With Drive Up WALLMOUNT Gib Must Be Down VERTICALMOUNT With Drive Down HORIZONTAL MOUNT >

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Setco - HS Series Precision Hardened Way Slides-27

Force and Thrust Requirements Fh=Force required to power slide horizontally (lbs.)Fv=Force required to power slide vertically (lbs.) Fwh=Force required to power saddle weight horizontally (lbs.)Fwv=Force required to power saddle weight vertically (lbs.)Ff=Force required to overcome applied loads (lbs.)F=Applied external load (see force direction in Load Cases on page 28)d=Perpendicular distance from saddle to applied load (inches)Fh=Applied load perpendicular and into plane of saddle top (lbs.) (see drawing to left)Fv=Applied load perpendicular and away from planeof saddle top (lbs.) (see drawing...

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Setco - HS Series Precision Hardened Way Slides-30

Compound HS24/HS12 slide assembly.Slideaccessories include limit switches, automatic lubrication, and belt driven ballscrews.A belt driven milling spindle is mounted to the HS12 slide assembly. Right angle geared milling spindle with manual draw bar and 3HP motor, is fed vertical nose down by type HS12HI slide with an internal hydraulic cylinder providing 4" stroke. > Dual AC motor drive provides slow feed and rapid traverse of Type HS15FGM slide assembly.Slide accessories include a direct-coupled ballscrew, limit switches, and in-line recessed positive stop. Spindles are equipped with adjusting...

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