EN - PROCESS SAFETY
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Catalog excerpts

EN - PROCESS SAFETY - 1

PROCESS SAFETY THERMAL ANALYSIS, CALORIMETRY & THERMOKINETICS SOLUTIONS • QUICK STABILITY SCREENING • • THERMAL STABILITY WITH PRESSURE AND EVOLVED GAS DATA • • PROCESS / SYNTHESIS REACTION UNDERSTANDING • • ADIABATIC / ACCELERATING RATE CALORIMETRY • • MODELLING AND PREDICTION WITH KINETICS ANAL

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EN - PROCESS SAFETY - 2

YOUR CHALLENGES In chemical, pharmaceu�cal and many more industrial se�ngs process safety is of cri�cal importance. Thermal risks must be assessed in normal and runaway process condi�ons to avoid costly down�me and damaging incidents to health, the environment and corporate reputa�ons. The Process Safety laboratory is fundamental to any chemical facility. Whether synthesising small or large amounts of material each process step and compound needs assessing for thermal stability. To avoid thermal hazards the en�re process from lab, to pilot, to plant, needs safe scale-up support with...

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EN - PROCESS SAFETY - 3

CUSTOMER TESTIMONIAL “If I was setting up a new process safety laboratory, I would start with a CALVET Calorimeter because even if I couldn’t solve each process safety problem, it can be used for both synthesis reactions (mixing cell) and decomposition reactions, by offering an appreciable advantage, namely pressure measurement. I would start with a CALVET even if it meant supplementing it later on.” Professor Stoessel - TÜV SÜD Process Safety Basel, Switzerland THE KEP TECHNOLOGIES ADVANTAGE KEP Technologies is radically step-changing it’s coverage of the process safety market by offering...

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EN - PROCESS SAFETY - 4

QUICK SCREENING INSTRUMENT SETLINE EASY TO USE WITH ROBUST SENSOR TECHNOLOGY ensuring quality, consistent and reliable data AVAILABLE WITH HIGH PRESSURE CRUCIBLES ACCESSIBLY PRICED INSTRUMENT & SENSOR for easy cost effec�ve replacement COST OF OWNERSHIP LOWERED through simplified maintenance and a Replacement Parts Guarantee TECHNICAL & APPLICATION SUPPORT for fast expert help on any ques�on CALISTO 2.0 EXCLUSIVE SOFTWARE for intui�ve and easy data handling SPECIFICATIONS Temperature range (°C) Programmable hea�ng rate (°C/min) Enthalpy accuracy / precision* (%) Temperature accuracy /...

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EN - PROCESS SAFETY - 5

APPLICATION SCREENING DSC : ANALYSIS OF PROPERGOL INTRODUCTION The thermal decomposi�on of Propergol was studied in a �ghtly closed high pressure crucible and in an open crucible with milligram-scale samples. It was observed that if the pressure rises during decomposi�on (closed crucibles), both total heat and reac�on schemes are different. However, three peaks remain at similar posi�ons and shape (cf. arrows), which was confirmed by built-in deconvolu�on module of Calisto data treatment so�ware. The flexibility of Setline DSC gives fast insight into the behavior of chemicals under varying...

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EN - PROCESS SAFETY - 6

THERMAL STABILITY WITH PRESSURE AND EVOLVED GAS INSTRUMENT RSC-400 AS DUAL SAMPLE TESTING for greater throughput and for greater accuracy when one sample and one reference (inert solvent) are tested at the same �me RADIATIVE HEATING and accurate temperature control (0.01°C) for more accurate decomposi�on temperature measurements WITH 8 mL SAMPLE HOLDERS, representa�ve samples (in terms of volume and mass) can be tested ACCESSIBLY PRICED instrument and replacement parts SPECIFICATIONS Temperature range (°C) Temperature accuracy / control (°C) Hea�ng rate range (°C/min) Temperature Scanning,...

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EN - PROCESS SAFETY - 7

APPLICATION DECOMPOSITION OF DTBP BY RAPID SCREENING CALORIMETRY INTRODUCTION Di-Ter Butyl Peroxide (DTBP) is an unstable chemical used in the polymer industry to ini�ate polymeriza�on reac�ons. As large quan��es of such a product need to be stored at the plant, it is necessary to assess the risks with the thermal decomposi�on of this chemical. DTBP is also a typical compound used to assess the performance of Accelera�ng Rate Calorimeters and Rapid Screening Calorimeters. EXPERIMENT The temperature and pressure increase data obtained are very repeatable. RESULTS AND CONCLUSION 5 g samples...

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EN - PROCESS SAFETY - 8

QUICK SCREENING THERMAL STABILITY WITH PRESSURE AND EVOLVED GAS PROCESS UNDERSTANDING INSTRUMENT CALVET Calorimeter ISOTHERMAL OR TEMPERATURE SCANNING MODES for increased flexibility HEAT MEASUREMENT ACCURACY with Calvet 3D sensor capturing 93-95% of all heat forms, the highest level on the market CONVENIENT, INTERCHANGEABLE CELLS to perform varied experiments with one instrument : • Includes but is not limited to: mixing, high pressure and interac�ons between solids, liquids and gases • Pressure measurement allows it to be used for both synthesis and decomposi�on reac�ons FOR SMALL SCALE...

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EN - PROCESS SAFETY - 9

APPLICATIONS ANALYSIS OF DIETHYL SULFATE INTRODUCTION The thermal decomposi�on of diethyl sulfate was studied in a �ghtly closed high pressure cell equipped with a pressure measurement system. EXPERIMENT The experiment was run at a scanning rate of 0.5°C/min. RESULTS AND CONCLUSION It was observed that the biggest contribu�on to the pressure increase was due to a first decomposi�on at about 175°C. The second decomposi�on peak is probably consuming part of the gas produced at the first stage. More informa�on can be extracted from this signal like pressure release rate, condensable / non...

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EN - PROCESS SAFETY - 10

ADIABATIC TESTS INSTRUMENT TAC-500 AS FAST TRACK RATE for a good measurement accuracy even at lower phi factors LOW ONSET TEMPERATURE detec�on threshold PRACTICAL BENCH TOP INSTRUMENT with a compact design for lab space saving and easier maintenance CONVENIENT TO USE with good usage to maintenance �me ra�o ACCESSIBLY PRICED instrument and replacement parts SPECIFICATIONS Temperature range (°C) Temperature increase detec�on Threshold (°C/min) Temperature Precision (repeatability, °C) Heat-Wait-Search, Isothermal, Temperature scanning For more informa�on on specifica�ons please consult the...

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EN - PROCESS SAFETY - 11

APPLICATION DECOMPOSITION OF DTBP USING ACCELERATED RATE CALORIMETRY INTRODUCTION Peroxides, including Di-Ter Butyl Peroxide (DTBP), are typically unstable chemicals that require careful safety studies before being involved in industrial processes. EXPERIMENT The following were heated in 8 mL �tanium cells using the Heat-Wait-Search mode: • 5 g samples of the same 15 wt% DTBP solu�on in toluene • One 5 g sample of a 40 w% DTBP solu�on in toluene The Heat-Wait Search parameters were: • • • • • Start temperature: 97 °C Temperature steps: 5°C Soak Time: 30 min, wait �me: 30 min, search �me: 15...

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