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SERVOTOUGH SpectraScan 2400 User Manual 02400001A_1

SERVOTOUGH SpectraScan 2400 User Manual 02400001A_1
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SERVOTOUGH SpectraScan 2400 User Manual 02400001A_1

Product catalog summary
Introduction
The SERVOTOUGH SpectraScan Gas Analyzer by Precisive LLC is designed for remote monitoring of process gases. This manual provides guidance on installation, operation, and maintenance.

System Overview
The analyzer uses a patented measurement principle and TCP/IP for remote monitoring. Proper gas mixtures are essential for calibration.

System Safety
Safety precautions are crucial, addressing hazards like gas exposure, heated equipment, and electrical safety. Operator training and adherence to safety warnings are emphasized.

Unpacking and Installation
Steps for unpacking, inspecting, and mounting the analyzer are outlined. Environmental requirements and power specifications are detailed.

Electrical Connections
Instructions cover power wiring for 24 VDC and 120-240 VAC systems, and communication connections via Ethernet, TCP/IP, and RS-422.

Sample Gas Connections
Guidance is provided for connecting sample gas lines and using external solenoid valves for stream switching.

Verification and Maintenance
Includes an installation checklist and verification procedures. Maintenance focuses on replacing the light source assembly.

Troubleshooting
Solutions for common issues are provided, supported by diagnostic LED indications.

Appendix: Product Specifications
Specifications cover measurement, physical, communication, sampling system, electrical, and environmental parameters.

Figures and Tables
Figures and tables illustrate components, wiring configurations, and specifications.
Safety Precautions
  • Over Pressurizing: Prevent damage by ensuring no flow restrictions and using pressure relief mechanisms.
  • Electrical Safety: Disconnect power and gas supply before maintenance.
  • Electrostatic Discharge (ESD): Use ESD wrist straps and grounding equipment.
  • Ergonomic Considerations: Handle the 30 lbs (14 kg) analyzer with care.
Unpacking and Inspection
Includes the analyzer unit, manual, and calibration sheet. Inspect for damage and retain packaging.

Mounting Considerations
Ensure proper dimensions, weight support, ventilation, and power requirements. Use specified bolts for mounting.

Electrical Connections
Requires 24 VDC or optional 100-240 VAC. Follow local regulations for wiring.
Power Wiring Specifications:
1. Power and Communication Cabling: Use separately jacketed cables to prevent miswiring.
2. Wire Types: Power cables require specific voltage and insulation ratings.

Power Wiring Procedures:
1. 24 VDC Connection: Follow steps for secure connections and grounding.
2. 120-240 VAC Connection: Connect line, neutral, and ground wires to the AC Power Module.

Communication Connection:
1. Ethernet TCP/IP: Ensure power and gas supplies are off before connecting.
2. Networking and Software Configuration: Instruments are DHCP clients by default.
3. Static IP Configuration: Requires physical access and RS-232 connection.

RS-422 Connection:
Uses a 4-wire connection for point-to-point links.

Modbus Communication:
The SpectraScan acts as a Modbus server via RS-422 or Ethernet.
Installation and Setup
Instructions for installing and setting up the analyzer include connecting tubing and ensuring a clean sample stream.

Sampling Gas from Pressurized Sources
Use a pressure relief mechanism to avoid over-pressurizing the gas cell.

Stream Switching
Relays control external solenoid valves for stream switching.

Sample Line Connection Procedure
Includes turning off power and gas supply lines and installing fittings.

Enclosure Purge Connections
Ports are available for connecting purge gas lines.

Installation Checklist
Ensures all installation steps are completed.

Verification and Maintenance
Procedures for verifying span accuracy and performing maintenance are outlined.
Installation and Setup Procedures:
Instructions for replacing the light source include securing the circuit board and reconnecting the connector.

Troubleshooting:
Addresses common issues with potential causes and solutions.

Product Specifications:
Outlines measurement, physical, and communication specifications.

Sampling System Specifications:
Details allowable flow rates and sample temperature ranges.

Electrical and Environmental Specifications:
Provides power ratings and environmental specifications.

Appendix and Index:
Includes a revision history and an index for quick reference.

Contact Information:
Contact details for Servomex Group Limited are provided.
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Catalog excerpts

SERVOTOUGH SpectraScan 2400 User Manual 02400001A_1-1

PROCESS ANALYZERS SERVOTOUGH SpectraScan (2400) Gas Analyzer User Manual Part Number: Revision: Language:

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The SpectraScan Analyzer is manufactured by Precisive LLC of Boston , MA, USA who assume responsibility for the product performance with regard to software and set up using appropriate gas mixtures for calibration. The methodology is patent protected and is the Intellectual Property of Precisive LLC.

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SERVOTOUGH SpectraScan User Manual 1 ABOUT THIS MANUAL 1.0 Introduction This manual provides information about the Servomex SpectraScan Gas Analyzer. TCP/IP enabled, the Servomex SpectraScan Gas Analyzer can monitor process gases remotely, unattended for extended periods of time. This manual presents all safety considerations of the Servomex SpectraScan Gas Analyzer first, and then provides instructions for unpacking, mounting and connecting the unit. An installation checklist ensures all the required tasks are performed. The verification test confirms span accuracy upon installation, and includes...

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SERVOTOUGH SpectraScan User Manual 1.1 Symbols and Notices Used in this Manual This manual contains attention symbols and notices which should be observed to ensure personal safety, as well as to protect the product and the connected equipment. Hazard notices are accompanied with text that identifies the hazard, advises you to avoid the hazard, and/or the probable consequences of NOT avoiding the hazard. Where applicable, within the notice box or near the paragraph text, the appropriate IEC or ISO symbol is used. Attention notices provide useful information pertinent to the operation of the analyzer....

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SERVOTOUGH SpectraScan User Manual The following symbols may be found on the Servomex SpectraScan Gas Analyzer and in the documentation: Definition of Symbols Found on the Analyzer and in this Manual Protective Earth (Ground) Protective Conductor Terminal Frame or Chassis Terminal Double or Reinforced Insulation IEC 6041, No. 5172 Direct Current Alternating Current Both Direct and Alternating Current Three-phase Alternating Current Caution, refer to Caution, risk of electric shock ISO 3864, No.B.3.6 accompanying documents Out position of a bistable push control In position of a bistable push...

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SERVOTOUGH SpectraScan User Manual 2 SYSTEM OVERVIEW This chapter introduces the Servomex SpectraScan Gas Analyzer and explains its basic principle of operation. 2.0 Introduction to the Analyzer The Servomex SpectraScan Gas Analyzer is a non-contact, light absorption based gas analyzer capable of ppm to percent level concentration monitoring of multiple gas compounds. The system consists of a light spectrometer, a flow-through sample cell, a single-element photo-detector and the supporting electronics. The spectrometer uses a unique tunable Fabry-Perot assembly that provides wavelength scanning...

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SERVOTOUGH SpectraScan User Manual 3 SYSTEM SAFETY A primary concern of Servomex is to ensure a safe working environment for all users of our system. The Servomex SpectraScan Gas Analyzer meets the following classifications; Hazardous Location Classification: Classification and Rating Class 1, Division 2, Groups A,B,C and D, T4 Class 1, Zone 2, AEx nA nC nL IIC T4 Gc Class 1, Zone 2, Ex nA nC nL IIC T4 Gc II 3G Ex ic nA nC IIC T4 Gc IP66 ITS12ATEX Ambient Temperature Rating: -20 < Tamb < 50°C (-4 to 122°F) Table 2 - Hazardous Location Ratings It is essential that all users become aware of the...

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SERVOTOUGH SpectraScan User Manual 3.0 General Precautions DO NOT SUBSTITUTE PARTS OR MODIFY THIS ANALYZER Do not install substitute parts or perform any unauthorized modification to the analyzer. Return the analyzer to Servomex for service and repair to ensure that all safety features are maintained. SERVICE BY QUALIFIED PERSONNEL ONLY There are no user serviceable components in the analyzer. Component replacement and internal adjustments must be made by qualified Servomex representatives only. GROUNDING THE PRODUCT This product is grounded through the grounding conductor of the power cabling...

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SERVOTOUGH SpectraScan User Manual USE THE PROPER FUSE Use only a fuse of the correct type, voltage rating, and current rating, as specified for your product. See Table 13 - Electrical Specifications on page 72 and Figure 6 - SpectraScan Interior Diagram on page 33 for more information. DO NOT OPERATE IN EXPLOSIVE ATMOSPHERES To avoid explosion, do not operate this product in an explosive environment unless it has been specifically certified for such operation. If it has been certified for such operation, carefully follow the guidelines set forth in the Material Safety Data Sheets for the explosive...

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SERVOTOUGH SpectraScan User Manual ALLOW PROPER WARM-UP TIME The unit’s gas cell is temperature-controlled and will only meet measurement accuracy specifications when sufficient time is allowed for the unit to meet and stabilize to the designed operating temperature. Warm-up time for the unit is approximately 30 minutes to 2 hours depending o on the ambient temperature. The analyzer temperature shall be stable (default value is 60 C) prior to performing any measurement. The red “Warm-up” LED on the display extinguishes and the green “Run” LED lights when the unit has reached operating temperature....

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SERVOTOUGH SpectraScan User Manual WARNING EXPLOSION HAZARD: Do not disconnect while the circuit is live unless the area is known to be free of ignitable concentrations of flammable gases or vapours. WARNING EXPLOSION HAZARD: Substitution of components may impair suitability for class 1, division 2 and class 1, zone 2 installations. WARNING EXPLOSION HAZARD: Do not use screws that exceed the maximum screw penetration depth in any threaded holes.

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