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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8

SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8
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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8

Product catalog summary
Important Information
The safe operation of the SERVOTOUGH Oxy equipment depends on following the installation, operation, and maintenance procedures in the manual. Unauthorized modifications may void warranties, and Servomex disclaims liability for such actions. Health and safety precautions are emphasized throughout.
Description and Definitions
This section provides an overview of the equipment's construction, including the sample/control and power/signal compartments, and outlines ordering options.
Specification
Specifications include general characteristics, environmental limits, electrical data, and gas requirements. Performance metrics and hazardous area certifications are also detailed.
Unpack the Analyser
Instructions for safely unpacking the analyser to prevent damage.
Analyser User Interface
Introduces the user interface, including start-up screens, soft key legends, system status icons, and menu options. Covers password protection and editing on-screen data.
Installation and Set-Up
Guidelines for mechanical installation, electrical connections, and setting up the analyser, including configuring security levels and automatic validation/calibration.
Calibration
Describes manual and automatic calibration procedures, including initiating and stopping automatic validation/calibration and viewing calibration history.
General Operation
Instructions for checking relay signal outputs, pressure compensation, and viewing flow levels. Procedures for switching off the analyser are included.
Routine Maintenance
Outlines maintenance tasks such as cleaning, inspection, and fuse replacement. Discusses preventative maintenance and use with toxic gases.
Sample System Integration
Information on integrating sample systems and managing corrosive purge gases.
Fault Finding
Includes fault definitions, maintenance required statuses, and status annunciations to assist in troubleshooting issues with the equipment.
Specifications
Details on flow rates, pressure limits, dew points, particulate size, and calibration gas requirements. Performance metrics include oxygen measurement ranges, detection limits, and response times.
Hazardous Area Certification
Certified for use in Zone 1/Division 1 areas with approvals from ATEX, IECEx, CSA, and CML.
Unpacking and Installation
Handle with care, verify electrical supply voltage and sample inlet gas flow rate, and retain shipping documentation.
User Interface
Comprises display, soft keys, alarm LED, and fault LED. Start-up and measurement screens display system status and measurement data.
Menu Structure
Options include viewing measurements, setting up communications, calibrating, and managing alarms with password protection for certain options.
Settings and Configuration
Outlines settings for changing passwords, display language, and calibrating outputs. Includes communication parameters and display settings.
Information Screen
Details on accessing the analyser's serial number and software version for support and diagnostics.
Editing On-Screen Data
Instructions for editing data on the analyser's screens, including navigating and modifying numerical values.
Installation and Setup
Emphasizes proper installation by qualified personnel to maintain certification and safety.
Mechanical Installation
Guidelines for mounting the analyser on a rigid vertical surface and avoiding high-velocity dust-laden atmospheres.
Electrical Supply and Interface Connections
Safety instructions for electrical installation, including grounding requirements and the use of suitable fuses and circuit breakers.
Auto Validate/Calibrate Connections
Details on connecting auto-validate/calibrate relays and inputs for gas supply validation and calibration routines.
Modbus RS485 and Ethernet Connections
Describes digital communication options and guidelines for proper insulation and connection.
Key Safety and Operational Notes
Stresses the importance of adhering to safety standards and proper installation procedures.
Connection and Installation Procedures
Includes procedures for Modbus RS485 and Ethernet connections, mains electrical supply, and sample/calibration gas connections.
Switch On/Set-Up
Instructions for powering the analyser and initial setup.
Security and Password Management
Three security levels with varying password protections.
Adjustments and Settings
Instructions for adjusting contrast, backlight timer, and setting the clock.
Automatic Validation/Calibration
Allows monitoring of measurement drift over time with set tolerance levels.
Pre-warning and Inerting Settings
Settings for pre-warning and inerting, specifying the type of inert gas and its duration.
Automatic Calibration Sequence
Outlines a typical automatic calibration sequence, including phases like pre-warning, flushing, inerting, and calibration.
Remote Calibration and Automatic Validation/Calibration
Switch inputs can be configured for remote calibration or automatic validation/calibration.
Automatic Validation/Calibration Settings
Settings include target and tolerance values for calibrations and phase settings.
mA Output Configuration
Configurable for different ranges and behaviors during calibration, faults, and under-range conditions.
Relay Output Configuration
Instructions for customizing relay coil statuses for various conditions.
O2 Measurement Correction
Background gases can affect accuracy; corrections are not needed for measurements in nitrogen or air backgrounds.
Background Gas Corrections
Outlines error percentages for various background gases and notes that errors can often be ignored.
Cross-Interference Compensation
Procedure for entering compensation if errors cannot be ignored.
Display Units
Instructions for changing measurement units and entering conversion factors.
Measurement Alarms
Configuration of measurement alarms with settings for alarm levels, hysteresis, and latching options.
Flow Sensor Configuration
Configuration of low and high flow alarms for the Flowcube flow sensor.
Calibration Procedures
Manual calibration is recommended regularly, with specific steps outlined for both low and high calibration gases.
Automatic Validation/Calibration Procedures
Procedures for initiating, monitoring, and stopping automatic validation/calibration.
Stopping Automatic Validation/Calibration
Instructions for stopping the process using switch inputs or Modbus commands.
Viewing Validation/Calibration History
Users can view the 100 most recent validation/calibration points.
Calibrating Sensors
Procedures for calibrating the pressure sensor and the Flowcube flow sensor.
General Operation
Instructions for using specified sample and calibration gases and checking relay signal outputs.
Routine Maintenance
Maintenance should be performed by skilled personnel, with guidelines for cleaning, inspecting for corrosion, and replacing fuses.
Preventative Maintenance
Recommends an annual preventative maintenance program.
Sample System Integration
Maintaining sample gas dew points is crucial to prevent damage to the analyser.
Fault Finding
Outlines status definitions and annunciations for faults, maintenance requirements, and service in progress.
General Fault Finding
Provides a table of symptoms and recommended actions for common issues.
Storage and Disposal
Instructions for storing and disposing of the analyser according to safety and environmental regulations.
Spares
Only use specified spares to avoid damaging the analyser and invalidating its certification.
Modbus Communications
Guidance on implementing Modbus protocol, including setup parameters and supported function codes.
Data Mapping
System and transducer data are mapped in blocks of registers, accessible via specific function codes.
Setup Mapping
System and transducer setup data are available with read-write access for configuration.
Alarm Relay States
Specifies relay states for alarms and range selection.
System Control
Managed through a block of coils, writable with function code 05 and readable with function code 01.
Transducer Control
Managed through coils, with key functions for calibration mode and auto validation.
Modbus Configuration
Parameters must be configured according to network requirements.
Display Unit Conversion
Conversion factors are provided for various unit conversions.
Paramagnetic Correction Factors
Details correction factors for paramagnetic oxygen measurements.
Materials in Contact with Sample and Calibration Gases
Lists materials used in the analyser, highlighting their chemical compatibility and corrosion resistance.
Disposal Instructions
The analyser should be submitted for material recovery and recycling according to local regulations.
Compliance and Standards Information
The analyser complies with several directives and standards, including the Electromagnetic Compatibility Directive and ATEX Directive.
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Catalog excerpts

SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-1

Operator Manual Part Number: Revision: Language: © Servomex Group Limited. 2020

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-2

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-3

IMPORTANT INFORMATION Con�nued safe and reliable opera�on of this equipment is condi�onal on all installa�on, opera�on and maintenance procedures being carried out in accordance with the appropriate manuals, by personnel having appropriate qualifica�ons, experience and training. Failure to observe the requirements of the manual may result in the user being held responsible for the consequences and may invalidate any warranty. Servomex will accept no liability for unauthorised modifications to Servomex supplied equipment. Servomex has paid particular attention to Health and Safety throughout this...

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-8

© Servomex Group Limited. 2020

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-11

© Servomex Group Limited. 2020

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-12

About this manual Safety information The following icons are used throughout this manual to iden�fy any poten�al hazards that could cause serious injury to people or damage to the equipment: This symbol warns of specific hazards which, if not taken into account, may result in personal injury or death. This symbol warns of specific hazards from laser radia�on. This symbol warns of specific hazards from high temperatures. Other information provided by the manual This symbol highlights where you must take special care to ensure the Analyser or other equipment or property is not damaged. Note: Notes...

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-13

The analyser is designed to provide stable, accurate and specific gas concentra�on measurements, and is suitable for use in hazardous areas. The analyser uses a paramagne�c transducer to determine the oxygen (O2) content of gas samples in concentra�ons of up to 21% in any background mixture, including con�nuously flammable backgrounds. The analyser is simple to operate, with an intui�ve user interface. Gas sample measurements are shown on the analyser display, and are also provided as milliamp (mA) outputs and via Modbus digital communica�on (RS485 and Ethernet). The analyser also provides fault,...

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-14

protec�on to the measurement transducer. They also form part of the analysers elevated sample pressure (124kPa (18psia)) hazardous area cer�fica�on and the analyser should not be vented to pressures over 110 kPa (16psia) without these fited. They are external to the analyser and simple to change in the case of contamina�on. When sample compartment hea�ng is fited these sintered elements are also heated to 70°C, giving further robustness to moisture droplets or aerosols carried over from the sample system. During normal opera�on, calibra�on and installa�on it is not required to access this side of...

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-15

Figure 1 - Front of the analyser Key Hinged cover Cer�fica�on label Locking screw * Iden�fica�on/ra�ng label † Threaded cover * The locking screw may be in a different orienta�on with respect to the cover (7), depending on how the cover has been fited. † On the side of the analyser. Contains Servomex contact details, date of manufacture, analyser model and serial number, analyser inlet flow rate, mains voltage ra�ng and op�onal Tag Number.

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-16

Figure 2 - Base of the Analyser Key Cable entry holes (2 off) 1/2 inch NPT Sample gas inlet 1/4 inch NPT Cable entry holes (2 off) 3/4 inch NPT Sample gas outlet 1/4 inch NPT Func�onal Earth (ground) terminal Corrosive purge inlet 1/4 inch NPT, or blank © Servomex Group Limited. 2020

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-17

Figure 3 - Base of analyser, Sample Hea�ng Key Cable entry holes (2 off) 1/2 inch NPT Sample gas outlet 1/4 inch NPT Cable entry holes (2 off) 3/4 inch NPT Sample inlet/outlet insula�on and cover plate Func�onal Earth (ground) terminal Cover plate fixing screw, 4 x M4 Sample gas inlet 1/4 inch NPT Corrosive purge inlet 1/4 inch NPT, or blank © Servomex Group Limite

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-18

Figure 4 - Inside Power / Signal Compartment Key Earth (ground) connec�on Relays P112, relay func�ons: mA range indica�on, Service in Progress and Maintenance Required Relays P102, relay func�ons: Concentra�on Alarms 1& 2 and Fault Modbus 485 (P109) or Ethernet (U152) connec�on © Servomex Group Limited. 2020

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-19

Figure 5 - Inside Power / Signal Compartment - Auto valida�on / Remote Calibra�on Key Relay P803, relay func�ons: Sample gas, low calibra�on gas and high calibra�on gas Switch inputs P804, auto valida�on, autocalibra�on, calibrate low, calibrate high and ini�ate service in progress

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-20

This page inten�onally blank. © Servomex Group Limited. 2020

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-21

SPECIFICATION You must install and use the analyser in accordance with the requirements of this and subsequent sec�ons of the manual. If you do not, people may be injured, the protec�on facili�es incorporated into the design of the analyser may not operate as intended, sample gas measurements may not be accurate, or the analyser may be damaged. Analyser Dimensions 235 x 448 x 227 mm (height x width x depth) Standard moun�ng >26 kg (See Sec�on 5.1 for Installa�on advice) Environmental limits The installa�on of the analyser in a hazardous area must comply with any ‘Special condi�ons for safe use’...

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-22

Ambient temperature range Opera�on Opera�ng ambient pressure range Opera�ng ambient humidity range Opera�ng al�tude range Ingress protec�on * Below sea level. † Above sea level. Analyser is suitable for outdoor use within the limits stated above. Electrical data Electrical supply • Maximum power consump�on Internal fuse ra�ng • T 1.0 A H 250 V Electrical supply conductor size Flexible conductors Solid conductors Interface signal relay ra�ngs ‡ Milliamp output • Maximum load resistance Minimum isola�on voltage Output range • Normal sample measurement

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SERVOTOUGH Oxy 1900 Operator Manual 01910001B_8-23

Fault condi�on Under range # Switched Inputs • Input Voltage and Current $ 0.5 seconds (Momentary Inputs) Signal/milliamp/RS485 output terminals suitable for: • Flexible conductors Solid conductors * The analyser is supplied configured for opera�on with one of these voltage ranges. You must specify the voltage range when you order the analyser. ‡ The relay output signals are volt-free signals. User selectable. Only available when the 4 to 20 mA output range is selected. Switch contacts should be suitable for low current switching. ~ For Ini�ate and Stop of Auto valida�on, Autocalibra�on, Calibrate...

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