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SERVOTOUGH 1800B Quick Start Guide 01800003B_4

SERVOTOUGH 1800B Quick Start Guide 01800003B_4
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SERVOTOUGH 1800B Quick Start Guide 01800003B_4

Product catalog summary
Introduction
This manual provides comprehensive guidance on the installation, operation, and maintenance of the SERVOTOUGH Oxy 1800 Series analyzers. It is designed for qualified personnel and includes critical warnings, cautions, and notes to ensure safe and effective use.
Warnings, Cautions, and Notes
  • Warnings: Highlight potential hazards that could lead to personal injury or death.
  • Cautions: Indicate risks that could cause damage to equipment or property.
  • Notes: Offer important information and conditions for users.
Installation
  • Location: Install in a stable environment with minimal temperature fluctuations and vibrations, securely mounted on a vertical surface.
  • Electrical Installation: Comply with safety standards and local regulations, ensuring the device is connected to a protective earth and isolated by an external switch or circuit breaker.
  • Sample and Calibration Gas Connections: Adhere to specified pressure and flow rate limits, ensure leak-free connections, and consider gas nature when selecting vent locations.
Operating Conditions
  • Operating Temperature: -10°C to +50°C
  • Storage Temperature: -20°C to +55°C
  • Atmospheric Pressure: 79 to 124 kPaa
Electrical Specifications
  • Power Supply: 100V to 240Vac ±10%, 50/60Hz
  • Maximum Current Output Load Impedance: 600 Ohms
Safety and Compliance
The analyzer complies with EC Directives for low voltage and electromagnetic compatibility, suitable for non-hazardous areas and not for use with flammable gases.
Setting Up
The analyzer includes a digital display and outputs for oxygen measurement. Configuration involves setting alarm points and selecting output ranges, with adjustable default settings.
Alarm Configuration
Use a 5mm allen key to open the cover and configure alarms. Adjust set-points using the 'Alarm set' button and control, with LED indicators showing alarm status.
Calibration
Run the analyzer for at least four hours before calibration. Use zero calibration gas (high purity nitrogen) and span calibration gas (clean dry instrument air or certified gas). Regular calibration checks are recommended.
Zero and Span Adjustment for 4-20mA Output
Connect meters for adjustments. Apply nitrogen for zero adjustment and instrument air for span adjustment, ensuring correct mA outputs.
Routine Maintenance
Replace the filter element every three months or as needed. Clean the exterior with a damp cloth, avoiding solvents or abrasives.
Spares
Available spare parts include enclosure seals, fuse kits, display boards, and transducer assemblies, with specific part numbers for ordering.
Technical Specifications
The analyzer measures 0.0 - 100.0% O2 with configurable analogue output ranges, digital display, current and voltage outputs, and configurable alarms, conforming to international standards.
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Catalog excerpts

SERVOTOUGH 1800B Quick Start Guide 01800003B_4-1

QUICK START MANUAL Part Number: Revision: Language:

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-5

RELAY CONTACTS SHOWN IN DE-ENERGISED POSITION RANGE FLOW ALARM ALARM 2

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-6

FITTED 

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-8

Warnings, Cautions and Notes This publication includes WARNINGS, CAUTIONS and NOTES which provide information relating to the following: WARNINGS Hazards which could result in personal injury or death. CAUTIONS Hazards which could result in equipment or property damage. NOTES Alert the user to pertinent facts and conditions. 1.2 Scope of this manual This manual covers installation, normal operation and routine maintenance on xendos 1800 Series analysers.    For the latest technical specification refer to the Technical Data Sheet. Addresses for technical assistance and spares are given on the...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-9

Mounting details 1. M6 bolt (4 off) 5mm allen key 7. Purge outlet (if used) 2. LH cover (hinged) 8. Sample outlet 3. Display window 9. Sample inlet 4. RH cover 10. Cable entries (3 off) 5. M8 mounting slot (4 off) 11. M6 earth stud 6. Purge inlet (if used) 12. Breather Port (Sample, Purge Inlet / Outlet and Breather Port - ¼”NPT.INT) Figure B Electrical connections 1. Range contacts 7. Electrical supply terminals 2. Flow Fail alarm contacts 8. Output cable entry 3. Alarm 2 contacts 9. Supply cable entry 4. Alarm 1 contacts 10. Alarm cable entry 5. Linear non isolated Output signals(Cable entries...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-10

Unpacking WARNING The xendos 1800 weighs approximately 26kg (57lbs) and care must be taken when handling. It is recommended that it is lifted with the fingers positioned underneath the rear casting.  Remove the xendos 1800 from its packing and inspect it for damage. If damage has occurred, inform Servomex or its agent immediately. Please retain all packing and shipping information for future use. Select a location which allows convenient access for installation and maintenance and will minimise ambient temperature fluctuations and vibration. The analyser must be mounted securely to a rigid vertical...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-11

Ambient Operating Conditions: Operating Temperature: Storage Temperature: Atmospheric pressure: Panel Mounting A panel mounting option is available, please consult Servomex for further details. Conditions for Safe Use WARNINGS  The xendos 1800 is only suitable for installation in a safe non-hazardous area. If the application requires the oxygen analyser to be installed in a hazardous area, then a xendos 1900 Series analyser must be used. The xendos 1800 is not suitable for use with flammable sample gases. If your sample is flammable, then a xendos 1900 Series analyser must be used. Personal...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-12

Electrical installation WARNINGS  The installer must be satisfied that the xendos 1800 installation conforms to the relevant safety requirements, National Electrical Code and any other local regulations, and that the installation is safe for any extremes of conditions which may be experienced in the operating environment of the analyser. This appliance must be connected to a protective earth. The electrical installation must include a means of isolating electrical power by a switch or circuit breaker external to the analyser and within easy reach of the operator. It must be marked as the disconnecting...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-13

Do not exceed the maximum current output load impedance of 600 Ohms. Electrical power should be supplied at 100V to 240Vac ± 10% - 50/60Hz. (Note: The optional internal sample pumps are AC voltage dependant. Ensure that the correct AC input voltage is connected to analysers fitted with a sample pump. A power on LED is illuminated when power is present at the analyser). For compliance with the EMC standards, the external earth / ground connection must always be connected to a local earth / ground. Refer to Figure (A). In addition, the connections to TB2, TB3 and TB4 must always be made using a...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-14

Power Connection Electrical Power, 100V to 240Vac ±10%, 50 / 60 Hz, 50VA maximum Terminal Protective Earth Neutral Live Alarm Connection Closes on Alarm 1 or Power Fail Opens on Alarm 1 or Power Fail Common Closes on Alarm 2 or Power Fail Opens on Alarm 2 or Power Fail Common Closes on Flow Fail Alarm or Power Fail Opens on Flow Fail Alarm or Power Fail Common Range Selected Output Connection Range 2 selected 250Vac, 3A 28Vdc, 1A Closes on Range 2 or Power Fail Opens on Range 2 or Power Fail Common Linear Analogue Output Signal Connection 0 to 1 Vdc Oxygen output signal, (non isolated), output...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-15

Sample and calibration gas connections CAUTION  The sample gas must not be admitted to the analyser until a period of 4 hours has been allowed for warm up, this will prevent condensation of the sample in the measuring cell.  The inlet pressure and flow rate for the sample or calibration gas must not exceed the limits specified in the following table or damage could occur. If necessary, an external pressure reducing device must be used to reduce the pressure to the stated limits.  When pressurising the sample system for the purpose of leak testing ensure that pressure is increased and decreased...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-16

If the automatic flow control device option is fitted no external flow control is necessary, the sample pressure must be between the limits specified in the previous table and/or the latest Technical Data Sheet. If the optional automatic flow control device option is not fitted it will be necessary to regulate the sample pressure / flow within the limits specified in the previous table to ensure stable operation and to prevent damage to the measuring cell. If an external sample pump is used it may be necessary to reduce pressure pulsing with a reservoir. The sample exhaust from the analyser should...

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SERVOTOUGH 1800B Quick Start Guide 01800003B_4-17

the analyser sample pipework with dry nitrogen or good quality instrument air for 10 minutes. The analyser is supplied with a digital display which is always ranged 0 - 100% Oxygen, an isolated current and non-isolated voltage outputs. These outputs may be used simultaneously. The push button Range switch on the front panel and/or the settings of Link 3/4 selects the full scale range of both outputs. The default analyser configuration is as follows: Link Parameter Setting Link LK 1 Alarm 1 Low = 0.0% O2 LK 4 LK 2 Alarm 2 High = 21.0% O2 LK 5 LK 3 Range 1 Parameter Range 2 Flow Alarm Setting 0...

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