1. Catalogs
  2. SERVOMEX
  3. SERVOPRO PureGas Operator Manual 02005001A_0

SERVOPRO PureGas Operator Manual 02005001A_0

SERVOPRO PureGas Operator Manual 02005001A_0
1 / 22 PagesView full catalog

SERVOPRO PureGas Operator Manual 02005001A_0

Product catalog summary
Description and Definitions
  • Scope: The manual provides operational guidance for the SERVOPRO PureGas purifier, emphasizing that it is not a servicing guide. Only trained personnel should operate the purifier.
  • Safety Information: Includes warnings to prevent personal injury and equipment damage, such as the prohibition of using the purifier with oxygen or air to avoid overheating and fire.
  • Description: Designed for gas chromatography, the purifier reduces impurities to low ppb levels and features 1/8” compression fittings with optional VCR connections.
  • Lifetime: At 200 sccm flow, it can purify up to sixty B50 200 Bar cylinders of 99.999% gas.
  • Construction: Comprises an aluminum enclosure, ceramic fiber insulation, and sintered filters.
Specification
  • General: Specifies dimensions, weight, and optional VCR connections. Heater power consumption is 40 W.
  • Environmental Limits: Suitable for indoor use, 0°C to 35°C, up to 2000m altitude, with IP20 ingress protection.
  • Electrical Data: Operates on 120 or 220 VAC, with plug styles specified by the customer.
  • Sample and Purge Gas: Requires a minimum purity of 5N. Recommended gases include Ar, He, Ne, Xe, Kr.
Unpacking the Purifier
  • Handling: Store in a clean, dry environment. Avoid exposure to non-UHP environments.
  • Unpacking and Inspection: The purifier is sealed with argon and should be checked for correct gas type before use.
Installation and Setup
  • Mounting: Must be mounted vertically using the supplied bracket. Figures provide dimensions for standard and VCR versions.
  • Mechanical Installation and Purging: The purifier must be purged with inert gas before use. Connections should be made quickly to prevent exposure to air.
Warnings and Safety Precautions:
The document emphasizes the dangers of purge and sample gases, which can be asphyxiants in high concentrations. Proper ventilation and venting gases to safe areas are crucial. Strict adherence to handling procedures is necessary to maintain factory specifications, and exposure of the purifier column and internal piping to the atmosphere should be avoided.

Installation and Operation:
Leak testing is recommended before activation, and the purifier should be installed with unobstructed ventilation slots. Activation involves plugging in the heater and operating the purifier for at least two hours before use. Electrical safety measures include providing an external means to isolate the electrical supply and ensuring compliance with local electrical safety requirements.

Disconnecting and Maintenance:
When disconnecting the purifier, it must be cooled to room temperature and purged with inert gas. The purifier is maintenance-free and should not be opened by the user. Cleaning should be done with a dry brush or cloth, avoiding liquids to prevent electric shock.

Storage and Disposal:
The purifier should be stored in a clean, dry area with protective caps on the inlet and outlet. Disposal must comply with local and national regulations, and the purifier is not suitable for municipal waste streams. The WEEE Directive requires material recovery and recycling.

Materials and Compliance:
The purifier is made of materials like 316 stainless steel and Zr-V-Fe alloy, known for chemical compatibility and corrosion resistance. It complies with the European Community's Electromagnetic Compatibility and Low Voltage Directives.

Contact Information:
For further details, users are directed to the Servomex website for global contact information.
See more

Catalog excerpts

SERVOPRO PureGas Operator Manual 02005001A_0-1

SERVOPRO PureGas OPERATOR MANUAL Part Number: Revision: Language:

 Open the catalog to page 1
SERVOPRO PureGas Operator Manual 02005001A_0-2

This page is intentionally blank

 Open the catalog to page 2
SERVOPRO PureGas Operator Manual 02005001A_0-3

SERVOPRO PureGas Gas Purifier This manual is copyright, and no part of it may be reproduced without Servomex’s written approval.

 Open the catalog to page 3
SERVOPRO PureGas Operator Manual 02005001A_0-4

SERVOPRO PureGas Gas Purifier Scope of this Manual This operation manual provides the information required to operate the purifier. This manual is not intended to provide servicing instructions to the user. The purifier should be operated only by personnel who are familiar with the procedures required for safe operation. It is strongly recommended that the factory be consulted before any maintenance or repairs are attempted. Safety Information This manual must be read and its contents fully understood before any attempt is made to install, operate or maintain the purifier. Important safety information...

 Open the catalog to page 4
SERVOPRO PureGas Operator Manual 02005001A_0-5

SERVOPRO PureGas Gas Purifier 1.4 General Warnings and Cautions WARNING The purifier must only be used with inert gases. The intended gas type will be stated on the front of the purifier. Do not use any other gas type. This purifier should never be used to purify oxygen, air or other gas containing oxygen above trace levels. If this purifier is used to purify oxygen, air or other gas containing oxygen above trace levels, the purifier will rapidly and uncontrollably overheat and could cause a fire or permanent damage to the purifier, voiding the factory warranty. WARNING Improper installation,...

 Open the catalog to page 5
SERVOPRO PureGas Operator Manual 02005001A_0-6

SERVOPRO PureGas Gas Purifier 1.5 The purifier is designed for the purification of carrier gases used in Gas Chromatography (GC).Outlet impurity levels for H2, O2, H2O, CO, CO2, CH4 (and N2 in noble gases) are reduced to low parts per billion (ppb) levels. The purifier comes completely assembled with a 1/8” compression fitting for both the gas inlet and the outlet. Both fittings are located on the top of the purifier. Optional 1/8” VCR connections are also available if requested. CAUTION The purifier does not incorporate integral flow or purity sensors. Therefore, it is the responsibility of...

 Open the catalog to page 6
SERVOPRO PureGas Operator Manual 02005001A_0-7

SERVOPRO PureGas Gas Purifier Purifier height (envelope) Purifier width (envelope) Purifier weight Feed gas inlet Purified gas outlet Heater power consumption Particle filter Gas wetted surface finish 312 mm (~12.3 in) 347 mm (~13.67 in) [optional VCR connections] 112 mm (~4.4 in) 1.8 Kg (~4 lbs) 1/8” compression fittings (optional 1/8” VCR) 1/8” compression fittings (optional 1/8” VCR) 40 W 20 µm sintered filter on inlet and outlet Up and downstream of Getter vessels = 304L SST, all welded construction Environmental Limits Indoor Installation, Ambient Temperature (min – max) Operating ambient...

 Open the catalog to page 7
SERVOPRO PureGas Operator Manual 02005001A_0-8

SERVOPRO PureGas Gas Purifier The sample gas must have a minimum purity of 5N (<10 ppm). Recommended gases to be purified Recommended input purity Expected output purity CAUTION The caps fitted to the gas inlet and outlet must be kept on until just prior to installation. The length of time that the purifier is left open to the air must be kept to a minimum, or the getter material may be prematurely depleted. The purge gas must have a minimum purity of 5N (<10 ppm). Recommended purge gas Recommended input purity Inlet/outlet flow rate Maximum inlet pressure Gas to be purified in process 5N minimum...

 Open the catalog to page 8
SERVOPRO PureGas Operator Manual 02005001A_0-9

SERVOPRO PureGas Gas Purifier The level of performance depends upon the care and attention to the proper handling of the purifier. Exposure to non UHP environments, and physical contact of sealing surfaces will reduce the quality and life of the purifier. The purifier should be packaged and stored in a clean, dry environment until used. Do not open until the intended time of installation. WARNING Argon (Ar) is a simple asphyxiant. Exposure to atmospheres containing less than 19.5% oxygen may cause suffocation. Refer to the chemical supplier’s precautions and the material safety data sheet (msds)...

 Open the catalog to page 9
SERVOPRO PureGas Operator Manual 02005001A_0-10

SERVOPRO PureGas Gas Purifier A mounting bracket is supplied to simplify mounting. Any convenient location allowing the purifier to be mounted vertically is sufficient. Only mount the purifier in a vertical position. Overall dimensions for mounting of the standard and VCR versions are shown in figures 1 and 2 respectively. WARNING The purifier must be installed by a suitably skilled and competent technician or engineer in accordance with this manual. WARNING The purifier must be installed and operated in accordance with this and subsequent sections of the manual. Failure to do this may cause...

 Open the catalog to page 10
SERVOPRO PureGas Operator Manual 02005001A_0-11

SERVOPRO PureGas Gas Purifier Figure 1 – Overall and fixing dimensions (Standard)

 Open the catalog to page 11
SERVOPRO PureGas Operator Manual 02005001A_0-12

SERVOPRO PureGas Gas Purifier Figure 2 – Overall and fixing dimensions (VCR))

 Open the catalog to page 12
SERVOPRO PureGas Operator Manual 02005001A_0-13

SERVOPRO PureGas Gas Purifier Mechanical Installation and purging WARNING Do not remove any fittings or open any valves until the inlet and outlet lines are connected and purged. WARNING The purging process must be carried out at room temperature. Do not switch the purifier on at this stage. WARNING Ensure that the pipes to be connected to the purifier are routed so that they do not present a trip hazard to people. WARNING Purge and sample gases are asphyxiant in high concentrations. Ensure that the purge outlet pipe is vented to an area where the gases will not be a suffocation hazard to people....

 Open the catalog to page 13
SERVOPRO PureGas Operator Manual 02005001A_0-14

SERVOPRO PureGas Gas Purifier Leak testing the purifier is recommended before activating. The purifier has -9 been certified helium leak tight to less than 10 scc/sec of He (inboard). Once installed, the purifier connections should be tested for leak integrity. The ventilation slots at the top and bottom of the purifier must not be obstructed. The wall fixings must be capable of supporting the purifier wall bracket, plus any connected pipes not supported by other means. Activation starts when the heater is plugged in. The purifier should be operated for at least two hours prior to injecting any...

 Open the catalog to page 14
SERVOPRO PureGas Operator Manual 02005001A_0-15

SERVOPRO PureGas Gas Purifier 6 Disconnecting the Purifier WARNING Do not attempt to disconnect any of the components while the purifier is O in a heated (greater than 50 C) condition. Exposure of the getter alloy to atmosphere under these circumstances could be hazardous. If it is necessary to disconnect the purifier to carry out plant/factory maintenance, for example, and the purifier will not be used for several days, the following procedure must be followed:  Prior to removal, the power must be shut off and the purifier allowed to cool to room temperature (this takes approximately 3 hours)....

 Open the catalog to page 15

All SERVOMEX catalogs and technical brochures

  1. ES 29 Clean Air

    11  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.