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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1

SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1
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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1

Product catalog summary
Introduction
The Quick Start Guide for the SERVOPRO NOX Gas Analyzer provides essential information on installation, connection, software interface, and maintenance. It is designed for users familiar with analytical or process instrumentation, with a comprehensive manual available for detailed guidance.
Important Information
Safe operation requires adherence to the provided procedures. Unauthorized modifications may void the warranty. Health and safety precautions are emphasized, with warnings for potential hazards.
Safety Information
Users must read both the Quick Start Guide and the full manual. Safety icons indicate potential hazards, including general safety, electrical shock, and elevated temperature warnings.
Description
Overview: The analyzer uses Chemiluminescence Detection (CLD) to measure NO, NO2, and NOx concentrations and can include a paramagnetic oxygen sensor. It is available in standard and heated versions.
Features: It offers measurement ranges from 0-3 ppm to 3,000 ppm, automatic calibration, fast response times, and supports RS-232, AK protocol TCP/IP, and Modbus TCP/IP communication.
Installation
Ensure power is off when connecting or disconnecting cables. Inspect the analyzer for damage upon unpacking. Detailed instructions are in the full manual.
Startup and Shutdown
Proper storage and handling are crucial for maintaining performance. Specific procedures for startup and shutdown are provided.
Menu Navigation
The guide includes a menu navigation chart for main menu, calibration, range, diagnostics, setup, alarms, service, and security menus.
Warranty and Maintenance
The warranty covers calibration, replacement, or repair at Servomex's discretion. Maintenance policies and return authorization procedures are outlined.
Installation and Handling
The analyzer should be installed in a 19-inch rack enclosure, with the power switch accessible. Report any shipping damage immediately.
Rear Panel Features
The rear panel includes a power switch, power entry module, output connectors, TCP/IP and serial connections, and gas inlets and outlets.
Site Selection and Mounting
Install indoors, away from sunlight, high temperatures, and corrosive gases. Ensure a vibration-free environment.
Electrical Connections
All wiring is connected at the rear, with shielded wiring recommended for output signals.
Recommended Gases
Calibration requires ultra high-purity nitrogen or calibration-grade air, and a span gas of NO in N2.
Gas Handling Equipment
Pressure regulators are needed for zero gas, ozone supply, and span gas cylinders.
Gas Connections
Use corrosive-resistant materials for tubing, and ensure connections are clean.
Sampling Requirements
Filter out dust, and ensure the dew point of sample gases is lower than the instrument temperature.
Startup and Shutdown
Ensure leak-tight connections before powering on. Follow specific shutdown procedures to prevent damage.
Storage
Allow components to cool before storing in a temperature-controlled environment.
Main Menu Screen
The Main Menu is the hub for operational, setup, and maintenance functions. Navigate using arrow or function keys.
Measure Screen
Displays current gas concentration and other information, accessible from the Main Menu.
Measure Mode
Select between NO, NOx, or NO/NOx/NO2 measurement modes, affecting operation and display.
Analyzer Info
Provides identity information, including model, serial number, and software versions.
Remote/Manual Control
Allows control via remote computer or manually using TCP/IP Modbus, RS-232 AK Protocol, or digital inputs.
Standby Mode
In Standby Mode, the pump is off and solenoid valves are closed.
Warranty
One-year warranty against defects in workmanship and materials, limited to servicing, calibrating, and replacing defective parts.
Maintenance Policy
Contact a representative with model and serial numbers if a fault is suspected. An RPA is required for returns.
Return Authorization Request
An RPA is required for returning instruments, with a decontamination form for equipment exposed to hazardous materials.
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Catalog excerpts

SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-1

SERVOPRO NOX GAS ANALYZER Quick Start Guide PN 221195Q SERVOPRO NOX Gas Analyzer Quick Start Guide PN 221195Q

 Open the catalog to page 1
SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-2

IMPORTANT INFORMATION Continued safe and reliable operation of this equipment is conditional on all installation, operation and maintenance procedures being carried out in accordance with the appropriate manuals, by personnel having appropriate qualifications, experience and training. Failure to observe the requirements of the manual may result in the user being held responsible for the consequences and may invalidate any warranty. Servomex accepts no liability for unauthorized modifications to Servomex supplied equipment. Servomex has paid particular attention to Health and Safety throughout...

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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-4

SERVOPRO NOx Analyzer Quick Start Guide Rev 1

 Open the catalog to page 4
SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-5

About this Quick Start Guide This guide covers the basics of the installation, connections, software interface overview and routine maintenance of the SERVOPRO NOX. It is not intended to be a full installation manual but is a quick guide for those that are familiar with the use and maintenance of analytical or process instrumentation. A separate SERVOPRO NOX Installation and Operations manual is supplied with the analyzer providing details on the software configuration and operation of the analyzer. The information in this guide is general therefore use this manual for: Installation: To take...

 Open the catalog to page 5
SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-6

SAFETY INFORMATION Read this Quick Start Guide and the full SERVOPRO NOX Installation and Operations manual. Make sure you fully understand its contents before you attempt to install or operate the analyzer. The following icons are used throughout the manuals to identify any potential hazards that could cause serious injury to people. Always follow the safety instructions and be aware of the hazard. This symbol precedes a general safety CAUTION or WARNING statement and warns of specific hazards which, if not taken into account, may result in personal injury or death. This symbol precedes an electrical...

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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-7

The SERVOPRO NOx is a versatile analyzer which uses the time-proven Chemiluminescence Detection (CLD) method to measure NO or NO/NO2/NOx concentrations, all in one standard package, which can also be configured with a paramagnetic oxygen (O2) sensor for emissions monitoring and control. Servomex also has a heated CLD analyzer for certification testing by heavy duty engine manufacturers that must meet the stringent requirements of US EPA 40 CFR Part 1065. Both the standard and heated analyzers can be configured with internal zero/sample/span valves and an internal sampling pump. The heated version...

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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-8

Measurement ranges from 0 – 3 ppm up to 3,000 ppm full-scale NO/NO2/NOx Automatic calibration and ranging Fast response time without compromising the detection limits Electronic control of sample and ozone flow to remove errors due to fluctuations Selectable output options of current or 1, 5 or 10 VDC Communication via RS-232, AK protocol TCP/IP and Modbus TCP/IP CE Mark and ETL listed to UL STD 61010-1; certified to CAN/CSA C22.2 STD 61010.1 Heated Version o EPA 40 CFR Part 1065/1066 and Euro VI HD and Euro 6 LD compliant configuration o Unique internal oven SERVOPRO NOx Analyzer Quick Start...

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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-9

ALWAYS REMOVE POWER BEFORE CONNECTING OR DISCONNECTING SIGNAL CABLES OR WHEN SERVICING THE EQUIPMENT UNPACKING INSTRUCTIONS Open the shipping container and carefully remove the analyzer from the packing materials. Inspect the instrument for any sign of damage. Remove the top-cover retaining screws. Visually check for loose parts or connectors that are not properly seated. Verify that all circuit boards and circuit board connections are secure. If all internal components and their alignments look correct, re-install the cover. Save the original shipping container your analyzer arrives in. The...

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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-10

The rear panel includes the following: 1. Rear-panel Power ON/OFF switch. 2. Power Entry module for power connection, power switch, fuse compartment. 3. Output connectors for analog outputs and remote functions. 4. TCP/IP connection to connect to network. 5. Serial connection to connect serial connector cable. 6. Zero Gas inlet for feeding hydrocarbon-free zero air or N2 to the analyzer. - Only present with optional solenoid valves; otherwise this port is plugged. 7. Ozone Air inlet for feeding hydrocarbon-free air or oxygen to the ozone generator. 8. Span Gas inlet for feeding calibration gas...

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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-11

SITE SELECTION AND MOUNTING CAUTION: The following precautions must be carefully observed: 1. Select a site free from direct sunlight, radiation from a high-temperature surface, or abrupt temperature variations. 2. This analyzer is not suitable for installation outdoors. 3. Select a site where the air is clean. Avoid exposing the instrument to corrosive or combustible gases. 4. The instrument must not be subject to severe vibration. If severe vibration is present, use isolation mounts. 5. The instrument is designed for rack mounting. Optional rack-mount slides are available. 6. Do not install...

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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-12

AC Power Switch, Connector and Fuse. A defective ground may affect the analyzer’s operation. Shielded wiring is recommended for output signals OUTPUT CONNECTIONS Review the Analog and Digital Interface section in the complete Operator’s Manual for detailed instructions on proper setup instructions for the various output selection options. Shielded wiring is recommended for output signals. RECOMMENDED GASES Zero calibration for the SERVOPRO NOx requires ultra high-purity nitrogen (UHP N2) or calibrationgrade air, plus a span gas. The recommended span gas for this analyzer is NO in a background...

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SERVOPRO NOx Quick Start Guide PN 221195Q Rev 1-13

Pressure regulators for zero gas (air or N2), ozone supply (air or O2) and span gas cylinders are required for gas analysis using the SERVOPRO NOx analyzer. NOTE High levels of ammonia (greater than 10 ppm NH3) may reduce the NO2/NO converter's efficiency to a level that is unacceptable. If ammonia levels above 10 ppm are expected, it is recommended that a commercially available ammonia scrubber be purchased and installed on the sample line prior to the sample entering the analyzer. If the calibration gases are not connected to calibration inlets on the back of the analyzer (if optional solenoid...

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