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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2

SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2
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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 1

SERVOPRO MultiExact 4100 Analyzer Quick Start Guide PN:0810000Q

SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 2

IMPORTANT INFORMATION Continued safe and reliable operation of this equipment is conditional on all installation, operation and maintenance procedures being carried out in accordance with the appropriate manuals, by personnel having appropriate qualifications, experience and training. Failure to observe the requirements of the manual may result in the user being held responsible for the consequences and may invalidate any warranty. Servomex accepts no liability for unauthorized modifications to Servomex supplied equipment. Servomex has paid particular attention to Health and Safety...

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 3

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 4

Quick Start Guide P/N: 0810000Q Revision: MG4100QSG2.2 © Servomex Group Limited 2018

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 5

Introduction About this Quick Start Guide Scope of the Quick Start Guide This guide covers the basics of the installation, connections, software interface overview and routine maintenance of the MultiExact 4100 Analyzer. It is not intended to be a full installation manual but is a quick guide for those that are familiar with the use and maintenance of analytical or process instrumentation. A separate MultiExact 4100 Analyzer Installation and Operations manual is also supplied with the analyzer that provides details on the software configuration and operation of the analyzer....

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 6

Other information provided by the manual Notes give extra information about the equipment. Hints give helpful tips and highlights information which is useful for you to be aware of, for example, specific operating conditions. Applicable EU Directives, Standards, Certification • Low Voltage Directive (2014/35/EU) • Electromagnetic Compatibility (EMC) Directive (2014/30/EU) • EN 61010-1:2010 • EN 61326-1:2013 / IEC 61326-1:2012 Product overview The MultiExact 4100 Analyzers are designed to meet the needs of the control and product quality applications of industrial gas producers and users,...

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 7

manufacturing environments or is a component of such equipment. It is not intended for use in domestic applications because the MultiExact 4100 does not meet CISPR 11 class B emission limits for residential locations, which are directly connected to low voltage power supply networks. General description The MultiExact 4100 gas analyzer is a chassis into which up to four gas transducer modules may be fitted. The chassis provides power, gas connections and other support functions to the transducers and calculates associated sample gas concentrations. These concentrations are then displayed on...

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 8

• Flow meters to monitor sample or bypass gas flow through the instrument – a maximum of four, one per stream. • A sample-flow switch is optional to alarm when the flow is interrupted – only one allowed per analyzer either on the Paramagnetic Purity or the GFX sensor. • Auto-calibration feature that provides 8 relay contacts for each transducer and software to allow auto-calibration / validation based upon a timer (gas switching is via user installed externally located valves). Note: Full technical specifications for MultiExact 4100 analyzer is presented at the back of this manual....

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 9

responsible for the consequences. In no event shall Servomex be liable for any incidental, consequential or special damages of any kind or nature whatsoever, including but not limited to lost profits arising from or in any way connected with this instruments use. Automatic calibration options There are two functions that are allowed if the Auto-Cal feature is ordered: Auto-calibration: This is performed on the transducer and will change the actual calibration curve. This only reads the value to determine if it is within the specified tolerance. Each transducer can have up to three sequences...

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 10

Figure 1-2: Rear of the MultiExact 4100 Gas Analyzer Figure 1-3: The Extended Chassis version of the 4100 MultiExact Gas Analyzer Table 1-2 provides a general overview of the identification of the jumper on the back of the analyzer to the function. Some of the connections are for features that not part of the standard analyzer or transducer and must ordered as an option in order to activate them. © Servomex Group Limited 2018

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 11

Table 1-2: Rear panel connections ID J9 – J16 Description Relay I/O connections Option board 1&2 4-20 mA inputs Option board 3&4 4-20mA inputs 4 – 20 mA output / voltage output (I1± / V1±) 4 – 20 mA output / analog voltage output (I3± / V3±) 4 – 20 mA output / voltage output (I2± / V2±) 4 – 20 mA output voltage output (I4± / V4±) Profibus connector Ethernet connector Earth (ground) connection Sample requirements For best performance the flow (or pressure) supplied to the analyzer should be kept at a constant value for both normal sampling and for calibration gas input. Temperature: 5°C /...

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 12

Pressure driven options: Do not exceed the rated flow or pressure as transducer damage may result. Corrosive gases are not intended to be used in these analyzers. Make sure that if pressurized gases are used to keep the pressure below 8psig (55kPa g). Safety General warnings Before you attempt to install, commission or use the MultiExact 4100 Analyzer, read this manual carefully. Do not attempt to install, commission, maintain or use the MultiExact 4100 Analyzer unless you are trained and know what you are doing. The analyzer must be maintained by a suitably skilled and competent person. Do...

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SERVOPRO MultiExact 4100 Quick Start Guide rev 2.2 - 13

The MultiExact 4100 Analyzer may be attached to equipment that is hot. Always wear the appropriate PPE to minimize the risk of burns. Chemical warnings Sample and calibration gases may be toxic or asphyxiant: • Make sure that the external connections are leak free at full operating pressure before you use sample or calibration gases. • Make sure that the sample/bypass outlet pipes are vented to an area where the gases will not be a hazard to people. • Make sure that the analyzer is used in a sufficiently well-ventilated environment, to prevent the build-up of toxic gases. • Make sure that...

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