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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1

SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1
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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 1

SERVOPRO NOX GAS ANALYZER Quick Start Guide PN 221195Q SERVOPRO HFID Gas Analyzer Quick Start Guide PN 221196Q

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 2

SERVOPRO HFID Analyzers Quick Start Guide Rev 1

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 3

IMPORTANT INFORMATION Continued safe and reliable operation of this equipment is conditional on all installation, operation and maintenance procedures being carried out in accordance with the appropriate manuals, by personnel having appropriate qualifications, experience and training. Failure to observe the requirements of the manual may result in the user being held responsible for the consequences and may invalidate any warranty. Servomex accepts no liability for unauthorized modifications to Servomex supplied equipment. Servomex has paid particular attention to Health and Safety...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 4

About this Quick Start Guide This guide covers the basics of the installation, connections, software interface overview and routine maintenance of the SERVOPRO HFID. It is not intended to be a full installation manual but is a quick guide for those that are familiar with the use and maintenance of analytical or process instrumentation. A separate SERVOPRO HFID Installation and Operations manual is supplied with the analyzer providing details on the software configuration and operation of the analyzer. The information in this guide is general therefore use this manual for: Installation: To...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 5

Safety information Read this Quick Start Guide and the full SERVOPRO HFID Installation and Operations manual. Make sure you fully understand its contents before you attempt to install or operate the analyzer. The following icons are used throughout the manuals to identify any potential hazards that could cause serious injury to people. Always follow the safety instructions and be aware of the hazard. This symbol precedes a general safety CAUTION or WARNING statement and warns of specific hazards which, if not taken into account, may result in personal injury or death. This symbol precedes...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 6

The Servomex SERVOPRO HFID analyzer is an exceptionally accurate Flame Ionization Detection (FID) gas analyzer designed for measuring hydrocarbons concentrations in gaseous samples. The analyzer utilizes a highly sensitive flame ionization detector for measuring volatile hydrocarbon concentrations in industrial stationary source or mobile source (such as vehicle or engine certification) emission applications. The SERVOPRO HFID family of heated analyzers includes the standard unit reporting only total hydrocarbon (THC) or it can be equipped with a non-methane hydrocarbon “cutter” that...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 7

Fast response time ETL listed – conforms to UL STD 61010-1, certified to CAN/CSA C22.2 STD 61010.1 EPA 40 CFR Part 1065/1066 and Euro VI HD and Euro 6 LD compliant configurations The analyzer offers four basic factory ranges 30/300/3,000/30,000 (C1 as ppm or mg/m3) or 10/100/1,000/10,000 (C3 as ppm or mg/m3) which can be scaled and preset to either ppm or mg/m3 at the factory per customer specifications. The ranges can also be re-scaled in the field at any time via the analyzer keypad but conversion from ppm to mg/m3 is more involved so should be determined upon ordering. The customer...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 8

then the analyzer performance will be adversely affected and/or it may damage the cutter material. HEATED OVEN The heated sample gas is maintained above its dew point by a self-contained internal oven. The oven temperature is adjusted at the factory to be controlled at 191°C. The sample gas is maintained at this elevated temperature until it exits the analyzer’s bypass outlet, preventing any loss of hydrocarbon concentration in the sample due to condensation. Because the sample gas is analyzed HOT/WET you must make sure to keep the vent tubing on the bypass outlet short and pointed...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 9

OVERVIEW OF POTENTIAL HAZARDS WARNING: ALWAYS DISCONNECT THE POWER BEFORE CONNECTING OR DISCONNECTING SIGNAL CABLES OR WHEN SERVICING THE EQUIPMENT. Potential Explosion Hazard WARNING: This analyzer uses a fuel that contains a FLAMMABLE LEVEL OF HYDROGEN. Any leakage from this fuel can result in an explosion. Carefully check the fuel supply system for leaks upon installation, before initial startup, during any maintenance or after the integrity of the system is compromised. Do not apply power to the analyzer or attempt to ignite the burner until ALL leak checks are performed and the...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 10

Fuel Requirements The SERVOMEX factory configures the SERVOPRO HFID analyzer for either 100% Hydrogen or 40%/60% Hydrogen/Helium fuel. Please make sure to use the correct fuel as specified on the fuel label affixed to the back panel of the analyzer. WARNING: Use of incorrect fuel will damage the instrument and could cause an explosion. Before initial startup, carefully check the fuel supply system to the analyzer for leaks. The operating technician should be properly trained for working with hazardous materials. Potential Sample Pump Damage The analyzer can be calibrated using the optional...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 11

2. Always use a second wrench on the body of the filter housing when attempting to inspect or replace the filter. 3. Always allow the filter housing to cool to room temperature before attempting any maintenance. WARNING: Never attempt to disassemble or reassemble the filter housing while it is hot. 4. The sealing of the filter housing is accomplished with the o-ring. Do not over tighten. Reassembly of the filter housing should be sealed just past finger-tight and only when the filter housing is at room temperature. UNPACKING INSTRUCTIONS Open the shipping container and carefully remove the...

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SERVOPRO HFID Quick Start Guide PN 221196Q Rev 1 - 12

The front panel is designed for mounting into a standard 19-inch rack enclosure. Holes are located on the left and right side to allow the panel to be secured in the rack by screws. Optional rack slides allow the analyzer to be pulled out of the rack enclosure for access. Rear Panel The rear panel includes the following: 1) Sample Gas Bypass outlet (vent) for exhaust of sample ¼-inch (6mm) tube. 2) Sample Gas inlet for delivering gas to the analyzer ¼-inch (6mm) tube. 3) Zero Gas inlet for delivering zero calibration gas to the analyzer (optional). 4) Label identifies the proper fuel to be...

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