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SERVOPRO DF-745_DF-749 Installation Operator Manual

SERVOPRO  DF-745_DF-749 Installation Operator Manual
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SERVOPRO DF-745_DF-749 Installation Operator Manual

Product catalog summary
Important Information: The manual stresses that all procedures must be performed by qualified personnel, and unauthorized modifications void warranties. Safety precautions are crucial, especially with flammable and toxic gases. The manual may be updated without notice.
1. Safety Summary: Includes general warnings, laser safety, and safety labeling to ensure safe equipment operation.
2. Introduction: Describes the product, including dimensions, components, and specifications for moisture and oxygen detection, electrical requirements, and environmental conditions.
3. Installation, Start-up, and Shutdown: Details procedures for unpacking, installing, starting up, and shutting down the analyzer, including gas flow and pressure regulation.
4. Options: Discusses additional features like key lock, operating voltage, serial communications, and hydrogen safety system.
5. Connecting to External Devices: Instructions for connecting the analyzer to external devices via serial communication ports and analog signal outputs.
6. User Interface: Describes the data display screen, keypad, and menu structure, including instructions for navigating menus, setting alarms, and performing diagnostics.
About This Manual: Serves as the Installation and Operation Manual for the NanoTrace DF-760E/760E Ultra analyzers, including safety information and operational guidelines.
Safety Information: Highlights potential hazards with specific symbols for warnings, laser radiation, and maintenance alerts.
Product Description: The analyzers are designed for continuous analysis of moisture and oxygen in process gases, featuring a steel chassis and LCD screen.
Specifications Summary: Includes moisture and oxygen detection levels, electrical requirements, laser specifications, and environmental conditions.
Installation, Start-up, and Shutdown: Provides detailed instructions for unpacking, checking contents, and reporting damage or shortages.
Conclusion: Emphasizes following guidelines for successful operation and ensuring safety and quality standards.
Installation, Startup, and Shutdown Procedures: Includes initial setup, installation overview, detailed installation steps, startup procedure, gas flow and pressure regulation, sensor operation, and backflow prevention system.
System Operation and Safety Features: Incorporates a backflow prevention mechanism and details installation and startup procedures, shutdown and disconnection, optional features, and connecting to external devices.
User Interface and Controls: Describes the front panel display, keypad navigation, and menu structure for controlling analyzer functions.
Technical Specifications and Connections: Provides pin-out tables for serial communication, analog signal outputs, and relay ports.
Gas Valves Control: Allows users to manage gas flow through the moisture cell with options for isolating sensors and restoring gas flow.
Moisture Calibrate Menu: Includes zero calibration options and features to maintain accurate moisture measurements.
Data Download and User Interface: Allows for active updates of display values and data history download to a USB memory stick.
Logs and Error Codes: Maintains logs for moisture zero adjustments, system errors, and vacuum source capacity tests.
Alarm Setup: Includes alarms for moisture concentration, temperature, pressure, and system errors.
Analog Output and Graph Setup: Allows configuration of voltage or current outputs for recorders and graph setup for data display.
Diagnostics and Active Zero: Includes features like Active Zero Offset for compensating long-term drying trends.
Active Zero Offset and User Zero Offset: Describes features for managing zero baseline offsets in the analyzer.
Signal Monitor: Displays system parameters for diagnostics.
Purge Purifier: Automates the purging process when installing or replacing a purifier.
Vacuum Source Capacity Test: Determines the maximum vacuum the aspirator or pump can create.
Cell Pressure Calibration: Necessary if the analyzer is at high altitude or the transducer is replaced.
Manual Cell Pressure Override: Allows manual entry of pressure values.
Oxygen Menu: Manages the oxygen sensor without affecting moisture cell operation.
Oxygen Calibrate Menu: Provides zeroing features for managing oxygen offsets.
AutoZero Process: Allows automated zeroing of the oxygen sensor.
Span GSF: Corrects for oxygen diffusion rate changes in different background gases.
Check/Adjust Span: Adjusts the Span Reference value for factory calibration.
Auto Span Setup: Allows automatic span calibration at preset times.
Averaging Filter: Optimizes filter settings for noise reduction and response time.
Oxygen Maintenance Menu: Logs replenishment solution additions and sets reminders.
View Oxygen Data History: Displays recent data in a strip chart format.
User Interface Overview: Provides instructions on managing oxygen data, alarms, and outputs.
Data History and Download: Allows data download to a USB stick and viewing of data history.
Oxygen Data Downloader: Enables labeling and downloading of specified data.
Viewing Oxygen Logs: Allows review of logged activities or alarm events.
Oxygen Alarm Setup: Includes alarms related to oxygen concentration, temperature, flow, and electrolyte condition.
Oxygen Analog Output Setup: Configures voltage levels for Zero Point and Full Scale.
Graph and Diagnostics Setup: Adjusts time scale for data display and provides diagnostic parameters.
Active Zero Offset Feature: Compensates for gradual zero baseline cleanup in the analyzer.
User Interface and System Menu: Allows control over operations outside specific sensors.
Power Up and Scheduled Reboot: Sets default states during startup and enables periodic automatic reboots.
Testing and Calibration: Verifies functionality of relays and calibrates analog outputs.
Date/Time and Communications: Allows manual setting of calendar and clock parameters and configures serial communication.
Download System Data: Outlines procedure for downloading system data for troubleshooting.
System Info and Firmware Upgrade: Provides configuration details and firmware upgrade instructions.
Sample Gas Preparation and Delivery: Details proper sample pressure and safety systems for flammable gases.
Service and Maintenance: Includes procedures for returning an analyzer, maintenance cautions, and handling hazardous components.
Gas Purifier Maintenance: Provides instructions for removing and installing the gas purifier.
Gas Purifier Installation and Replacement Procedure: Details steps for replacing the gas purifier.
Power Cord Replacement: Provides instructions for replacing the power cord.
Troubleshooting: Monitors performance and logs failures in the System Error Log.
Shipping and Disposal: Details procedures for shipping and disposing of the analyzer.
Theory of Operation: Describes the infrared absorption method for moisture measurement.
Specifications: Includes moisture and oxygen detection levels, general construction, environmental conditions, and compliance.
Material Safety Data Sheets (MSDS): Provides safety information for the electrolyte solution.
Introduction: Provides technical information on the Hydrogen Safety System for the DF-760E analyzer.
Specifications and Procedures: Details safety measures and installation requirements for the analyzer.
Operation and Safety: Describes system operation and safety features for hydrogen sample gas.
Warnings and Cautions: Emphasizes the importance of not making unauthorized modifications and maintaining airflow.
Programming Guide: Outlines the digital communication protocol for the NanoTrace DF-700 Series Moisture Analyzers.
Protocol: Describes the communication protocol for a computer and analyzer.
Table of Commands: Provides a list of commands for status requests, data retrieval, and system controls.
RS-232/RS485 Wiring: Specifies wiring configurations for interfaces.
Serial Digital Communication Timing: Details communication timing and significance of preambles and IDs.
Command Description and Examples: Provides descriptions and examples for various commands.
Additional Command Details: Explains commands for setting and reading analog output ranges and alarms.
Technical Document Summary: Summarizes specifications and commands, appendices, and additional information.
1. Specifications and Commands: Details user calibration, watchdog timer delay, log preparation, and data retrieval commands.
2. Appendices: Includes hydrogen safety measures, programming guide, and spares list.
3. Additional Information: Provides contact information for Servomex offices worldwide.
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Catalog excerpts

SERVOPRO  DF-745_DF-749 Installation Operator Manual-1

NanoTrace Dual DF-760E/760E Ultra Installation and Operator Manual Part Number: Revision: Language: © Servomex Group Limited. 2023

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SERVOPRO  DF-745_DF-749 Installation Operator Manual-2

Important Information IMPORTANT INFORMATION Continued safe and reliable operation of this equipment is conditional on all installation, operation and maintenance procedures being carried out in accordance with the appropriate manuals, by personnel having appropriate qualifications, experience, and training. Failure to observe the requirements of the manual may result in the user being held responsible for the consequences and may invalidate any warranty. Servomex will accept no liability for unauthorized modifications to Servomex supplied equipment. Servomex has paid particular attention to Health...

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© Servomex Group Limited. 2

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© Servomex Group Limited. 2023

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© Servomex Group Limited. 2023

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© Servomex Group Limited. 2023

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© Servomex Group Limited. 2023

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© Servomex Group Limited. 2023

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© Servomex Group Limited. 2023

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SERVOPRO  DF-745_DF-749 Installation Operator Manual-10

© Servomex Group Limited. 2023

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SERVOPRO  DF-745_DF-749 Installation Operator Manual-11

Getting Started About this manual Safety information The following icons are used throughout this manual to identify any potential hazards that could cause serious injury to people or damage to the equipment: This symbol warns of specific hazards which, if not considered, may result in personal injury or death. This symbol warns of specific hazards from laser radiation. This symbol alerts the user to the presence of AC voltage that is dangerous to individuals. Other information provided by the manual This symbol highlights where you must take special care to ensure the analyzer or other equipment,...

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About This Manual Getting Started Thank you for selecting the NanoTrace Dual DF-760E/760E Ultra Analyzer. Servomex designs, manufactures, exhaustively tests, and supports every analyzer under the tightest quality controls. You can expect every Servomex analyzer to arrive in perfect condition and provide years of trouble-free service if maintained properly. Please call your nearest Servomex Business Center if you need assistance. Quality The DF-760E/760E Ultra analyzer has been designed and manufactured under ISO-9001 controls, thus helping to ensure the highest possible standards of quality....

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Safety Summary Safety Summary General Warnings and Cautions Hazardous AC voltages are present within this instrument. Do not remove the top or left side covers — no user-serviceable parts are located under the covers. Do not connect this analyzer to AC power until all signal cables and plumbing have been connected. Disconnect the analyzer from AC power before installing or removing external connections, or performing service of any kind. Disconnect the analyzer from AC power before moving the analyzer. WARNING: AC POWER GROUND REQUIRED Ensure that the power cord ground wire is properly installed...

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Safety Summary WARNING: HAZARDOUS AC Hazardous AC voltages are present within this instrument. Do not remove the top or left side covers — no user-serviceable parts are located under the covers. Do not connect this analyzer to AC power until all signal cables and plumbing have been connected. Disconnect the analyzer from AC power before installing or removing external connections, or performing service of any kind. Disconnect the analyzer from AC power before moving the analyzer. WARNING: Electrolyte is a Caustic Solution Electrolyte is a caustic solution. Review the Material Safety Data Sheet...

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SERVOPRO  DF-745_DF-749 Installation Operator Manual-15

Safety Summary WARNING: ENSURE PROPER CARRYING, LIFTING AND MOUNTING The weight of this analyzer is greater than 30 kg. Proper methods of lifting and carrying can help to protect against injury. Two individuals should lift and carry the instrument. Make sure to center your balance and properly space your feet shoulder-width apart when lifting the instrument. Bend at the knees and make sure your back is straight. Grip the instrument with your fingers and palms and do not lift unless your back is straight. Lift up with your legs, not your back. Carry the instrument close to your body. Lower the...

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Safety Summary Safety Labelling and General Marking Location of Informational product marking and safety labelling on the DF-760E is shown in Figure 1, Figure 2, and Figure 3. Figure 1: Analyzer Markings Shown in Rear Area View Figure 2: Sensor Markings – Side © Servomex Group Limited. 2023

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Safety Summary Figure 3: Sensor Marking – Front © Servomex Group Limited. 2023

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SERVOPRO  DF-745_DF-749 Installation Operator Manual-18

Product Description The NanoTrace Dual DF-760E and DF-760E Ultra analyzers are designed for continuous UHP (Ultra High Purity) analysis of moisture and oxygen content in process gases. These instruments have a similar design that includes the following external features: steel chassis enclosure for rack mounting, 6 x 9-inch LCD screen, push-button keys for user-interface, gas panel containing ports for input and output of gasses (process and pneumatic), flowmeter, connectors for digital and analog data output, and an IEC 60320 C13 receptacle for connection to electrical power. Internal components...

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Figure 5: DF-760E Analyzer (rear) Figure 6: DF-760E Analyzer (left) © Servomex Group Limited. 2023

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Internal Components Figure 7 depicts the DF-760E/760jE Ultra Analyzer’s major internal components. Figure 7: Major Internal Components Specifications Summary A summary of DF-760E/760E Ultra characteristics is provided in the paragraphs below. Complete specifications are provided in Chapter 10 Specifications. Moisture Detection Lowest Detection Level (LDL) DF-760E: 100 ppt @ Constant Conditions Lowest Detection Level: (LDL) DF-760E Ultra: 55 ppt @ Constant Conditions Resolution: Analytical (Smallest Detectable Change): 100 ppt Accuracy: Greater of ±3% of reading or ±0.2 ppb @ Constant Conditions...

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Electrical Requirements Standard: 100 to 120 VAC, 50/60 Hz, 5 Amps Optional: 200 to 240 VAC, 50/60 Hz, 2.5 Amps Laser Specifications Max Power: 50mW/30mW Beam Divergence: 436 mrad Pulse Pattern: CW Classification: The DF-760E/760EUltra analyzers are Class 1 laser products (per BS EN 60825-1:2014 and 21CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 56, 5 May 2019). Environmental Operating Conditions General: Indoor use in a clean, dry, non-hazardous area of pollution degree 2, as defined in EN 60664-1 Altitude: 2000 meters (6500 feet), max Ambient Operating Temperature:...

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