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Servomex Gas Guide - Issue 4

Servomex Gas Guide - Issue 4
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Servomex Gas Guide - Issue 4

Product catalog summary
Introduction
The Gas Guide by Servomex provides an extensive overview of gas analysis solutions aimed at enhancing environmental and operational efficiency. It covers products, services, and technologies for optimizing gas analysis processes.
Company Overview
Servomex is dedicated to sustainability, targeting carbon net-zero by 2030, and emphasizes innovation and ethical practices.
Specifier’s Guide to Gas Analysis
This section assists users in selecting appropriate gas analyzers based on measurement range, process environments, and sensing technology, including flowcharts for common measurement challenges.
Key Applications
The guide outlines applications in purity, industrial processes, and emissions, demonstrating how gas analysis enhances efficiency, quality, and safety.
A-Z of Sensing Technologies
Discusses the pros and cons of various sensor types, aiding users in selecting the best technology for their needs.
Product Guide
Servomex offers products categorized into hazardous area (SERVOTOUGH), safe area (SERVOPRO), and portable (SERVOFLEX) products, each designed for specific applications.
Systems & Services
Customized systems and flexible service support packages are provided to meet diverse customer needs.
Certifications
Details major international certifications for gas analyzers, ensuring safety and performance standards.
Oxygen Guide
Outlines various sensing technologies for measuring oxygen levels, from percentage to ultra-trace levels.
Conclusion
The Gas Guide is a valuable resource for selecting gas analysis solutions, supported by expert advice and comprehensive product information.
Mounting Styles and Analyzers
Analyzers are categorized by mounting styles such as rack, wall, portable, and in situ, with models like SERVOTOUGH, SERVOPRO, and SERVOFLEX designed for specific environments.
Environmental Suitability
Analyzers are designed for different environments: mobile analyzers for safe areas, hazardous area analyzers for hostile conditions, and safe area analyzers for standard conditions.
Methane and Carbon Dioxide Monitoring
Emphasizes the importance of monitoring methane and carbon dioxide for safety and regulatory compliance.
Supplier Selection
Key factors include expertise, ethics, reputation, and support to ensure smooth installation and operation.
Key Products and Solutions
  • SERVOPRO NanoTrace DF-560E and DF-750 ULTRA: Oxygen and moisture analyzers with low detection limits.
  • SERVOPRO NanoChrome ULTRA: Multi-gas analyzer for trace impurity measurements.
  • SERVOTOUGH OxyExact 2200: High-specification oxygen analyzer for demanding processes.
  • SERVOTOUGH FluegasExact 2700 and Laser 3 Plus: Analyzers for combustion efficiency and emissions reduction.
  • SERVOPRO 4900 Multigas: Continuous emissions monitoring for multiple gas streams.
Applications
  • Green Hydrogen Production: Enhances efficiency and safety in hydrogen production.
  • Combustion Efficiency and Emissions Monitoring: Provides a strategy for reducing emissions.
  • Carbon Capture and Storage (CCS): Monitors and improves efficiency in carbon capture processes.
  • Direct Reduction Iron (DRI) and Ethylene Production: Ensures efficient operation and compliance with standards.
Case Studies
  • CPH2 Technology: Demonstrates superior technology and reliability in hydrogen production.
  • IP&E Applications: Achieves clean air goals and reduces pollutants in power generation and hydrocarbon processing.
Sensing Technologies
  • Aluminum Oxide Sensors: Fast response and high accuracy for moisture and dew point analysis.
  • Calorimetry: Measures combustibles in combustion applications.
  • Coulometric Sensors: High-sensitivity oxygen measurements for semiconductor applications.
  • Flame Ionization Detector (FID): Measures total hydrocarbons for air separation units.
  • Gas Chromatography (GC): Separates gas mixtures for high-purity processes.
  • Gas Filter Correlation (GFC): Stable photometric gas analysis for emissions monitoring.
  • Infrared Sensors: Real-time measurements of gases in a mixture.
  • Paramagnetic Sensors: Fast, accurate oxygen measurements using magnetodynamic technology.
Applications and Benefits
  • Applied in semiconductors, medical gases, air separation units, and more.
  • Benefits include high accuracy, fast response times, low maintenance, and long sensor lifespan.
Limitations
  • Each technology has specific limitations, such as sensitivity to certain gases or conditions.
Paramagnetic Oxygen Measurement
Used for oxygen measurement due to non-depleting nature and long operational life, ideal for oxidation control reactions and medical gas production.
Plasma Gas Measurement
Uses optical emission spectroscopy for selective gas measurement, suitable for trace analysis in semiconductors and medical gases.
Thermal Conductivity Detector (TCD)
Robust for binary gas mixture analysis, used in medical gases.
Laser Moisture Analysis
Provides stable, high-sensitivity moisture measurements in ultra-high purity gases.
Tunable Diode Laser (TDL)
Offers fast, in-situ measurements with high specificity, used in process and combustion control.
Zirconia Oxygen Measurement
Provides accurate oxygen measurements in high-temperature processes.
DF-500 Series Oxygen Analyzers
Offers reliable oxygen impurity detection with low maintenance and high accuracy.
Servomex Gas Analyzers
Optimized for various applications, including hazardous and safe area uses, with advanced features for enhanced usability.
Specifications and Features
  • Certified for use in hazardous areas with approvals like ATEX, IECEx.
  • Features advanced sensing technologies for precise measurements.
  • Options for RS485 Modbus and Ethernet TCP/IP communications.
Applications
  • Used in process control, safety-critical oxidation, flare stack analysis, vapor recovery, and more.
Maintenance Requirements
  • Regular calibration and validation are necessary for accuracy.
  • Annual service and preventative maintenance recommended.
Suggested Service Products
  • Uptime+ Service Plan, Factory Acceptance Testing, Commissioning, Training, and On-site Service Support recommended.
Additional Features
  • Unique technologies like Flowcube flow sensor technology and auto-validation features.
  • Compact designs for easy installation and maintenance.
Conclusion
Highlights the importance of regular maintenance and calibration for gas analyzers to ensure safety and efficiency in industrial applications.
Next-Generation Digital Gas Analyzers
Focuses on oxygen and other gas measurements with advanced digital interfaces and specific maintenance routines.
MonoExact DF310E
Designed for precise trace-level measurements with a touchscreen GUI and self-diagnostic capabilities.
MultiExact 4100
Measures up to four gas streams simultaneously, requiring annual calibration and consumable replacement.
MultiExact 4200
Tailored for flammable gas contaminant monitoring with advanced digital communications.
4900 Multigas
Designed for Continuous Emissions Monitoring with low maintenance costs.
Plasma and FID Analyzers
Monitors N2 in Ar and He, optimized for ASU operations.
Chroma and NanoChrome
Offer trace gas measurement capabilities for semiconductor production.
DF-700 and DF-500 Ranges
Provide ultra-trace O2 and moisture measurements for ultra-high purity applications.
Maintenance and Applications
Each analyzer has specific maintenance requirements, with applications ranging from air separation units to emissions monitoring.
Conclusion
Servomex offers a wide range of sensing technologies and comprehensive service support to ensure high standards of measurement accuracy and reliability.
Rack Systems and Enclosures
Integrate multiple gas analyzers into a single cabinet for easy control and maintenance.
Systems Integration Process
Involves stages from consultation to design, testing, and delivery.
Global Service Network
Offers rapid response for maintenance needs with customized service products.
Service Products and Support
Includes Uptime+ Service Contracts, Factory Acceptance Testing, Commissioning, and On-site Service Support.
Training and Rentals
Provides in-depth training programs and rental agreements for temporary replacement analyzers.
Conclusion
Emphasizes the importance of proactive maintenance, expert support, and tailored service solutions.
Resources Overview
Highlights various types of content such as expert papers, manuals, product brochures, and videos to support process solutions.
Expert Papers
Offer in-depth examination of gas analyzers and their technologies.
Manuals
Provide downloadable product manuals for quick reference.
Product Brochures
Detail product functionality, suitable applications, and certifications.
Videos
Include product-focused content and expert discussions on gas analysis.
Subscription and Updates
Users can sign up for updates on new products and relevant news.
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Catalog excerpts

Servomex Gas Guide - Issue 4-1

Helping you find the right solution for your gas analysis application.

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Servomex Gas Guide - Issue 4-2

Issue 4 of our gas guide Helping you find solutions that empower change in your process Specifier's guide to gas analysis 8-25 Welcome to the latest issue of our Gas Guide. This new edition is a comprehensive handbook covering all aspects of gas analysis and our sensing solutions. How to use this guide To make it easier to find what you're looking for, we've divided this comprehensive guide into several sections: Inside, you'll find our complete range of products to help you create a cleaner, healthier, and more productive world, from analyzers and systems to our global service support. Our products...

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Servomex Gas Guide - Issue 4-3

We analyze change, so you can make it happen Servomex helps businesses worldwide to achieve a new level of accuracy in their operations. Our expertise empowers them to make more informed decisions, transform their processes, and make a meaningful impact. Our global mission is to enable change through advanced gas analysis. We want to help you build a better world: one that’s cleaner, healthier, and more productive. Creating a cleaner world… Ensuring a healthier world… Innovating a more productive world… • Low-emission power generation • Safer processes, plants, and workplaces • Faster, leading-edge...

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Servomex Gas Guide - Issue 4-4

Helping you build a more sustainable world Our ethical approach We recognize our role in combating environmental deterioration and climate change, and are committed to conducting our business responsibly, providing products and services that reduce the environmental impact of our customers. We always act to manage and mitigate our impact on the world around us. We have pledged to achieve carbon net-zero across our operations by 2030, driven by the three core pillars of our sustainability strategy. ■ Environment: Reducing the impact of our customers and our own operations on our surroundings ■...

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Servomex Gas Guide - Issue 4-5

Introducing your Specifier’s Guide Choosing the right gas analyzer for your essential process measurement can be a challenge. Factors such as gas measurement range, process environments and the sensing technology used can all affect the results achieved by your analyzer. Our Specifier’s Guide section is designed to help you identify the key criteria you need to address, leading you to make the best choice for your application. We’ll explore the variety of hazardous area, safety, and environmental certifications offered by gas analysis equipment, and what you should look out for when picking a...

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Servomex Gas Guide - Issue 4-6

Gas measurement guide Want to view our products online? Visit servomex.com Measurement type key: Percent % | Parts Per Million ppm | Per Billion /b | Per Trillion /1 | By volume v | Dew Point dp

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Servomex Gas Guide - Issue 4-7

Oxygen guide Choose an analyzer certified for your process Be confident that your analyzer will meet safety requirements and perform to the required level. OfÏcial certifications, approvals and compliances ensure that your analyzer has been fully tested and approved for use in specified conditions. Examples of major international certifications for gas analyzers: These certifications utilize a range of protection concepts and global agencies for the certification of equipment for use in potentially explosive atmospheres, including testing to European and International Safety and EMC Standards,...

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Servomex Gas Guide - Issue 4-8

Oxygen gas analyzer finder What level/range of oxygen do you require? PURITY 90-100 % SAFE AREA HAZARDOUS AREA SAFE AREA SAFE AREA SAFE AREA HAZARDOUS AREA WHICH MOUNTING STYLE? WHICH MOUNTING STYLE? SAFE AREA WHICH MOUNTING STYLE? PORTABLE HAZARDOUS AREA WHICH MOUNTING STYLE? FULL RACK ACROSS PROCESS SERVOTOUGH Laser 3 Plus ACROSS PROCESS SERVOTOUGH Laser 3 Plus HALF RACK See our full range of analyzers on pages 102-133 or visit: servomex.com P14

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Servomex Gas Guide - Issue 4-9

Methane guide The right solution for your process environment Hazardous area Safe area Portable SERVOTOUGH SERVOPRO SERVOFLEX Analyzers designed to operate in hostile environments, including high temperatures, acidic or corrosive conditions, or outdoors, exposed to the weather. Typically enclosed in protective casings, meeting specific standards for hazardous area operation. servomex.com/servotough Analyzers built to operate in standard ambient conditions, such as those found in a laboratory, air separation unit, or any non-hazardous industrial environment. They require no special adaptations...

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Servomex Gas Guide - Issue 4-10

Methane/total hydrocarbons gas analyzer finder What measurement/range do you require? HAZARDOUS AREA See our full range of analyzers on pages 102-133 or visit: servomex.com

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Servomex Gas Guide - Issue 4-11

Selecting the right gas analyzer partner If you're unfortunate enough to pick the wrong gas analyzer supplier, it can lead to problems from the outset. However, the right choice will ensure smooth installation and many years of successful analyzer operation. COn Carbon dioxide SERVOMEX Carbon dioxide (CO2) is a colourless gas with applications in the food, oil, and chemical industries, and is used in many pressurized gas tools. Many industrial processes need to monitor CO2 for process control and efficiency. Additionally, CO2 is the largest contributor to global climate change, so emissions are...

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Servomex Gas Guide - Issue 4-12

Carbon dioxide gas analyzer finder What level/range of carbon dioxide do you require? % HAZARDOUS AREA SAFE AREA HAZARDOUS AREA SAFE AREA WHICH MOUNTING STYLE? RACK WHICH MOUNTING STYLE? PORTABLE NON-FLAMMABLE FLAMMABLE GAS PURITY See our full range of analyzers on pages 102-133 or visit: servomex.com P22

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Servomex Gas Guide - Issue 4-13

Carbon monoxide gas analyzer finder What level/range of carbon monoxide do you require? % SAFE AREA HAZARDOUS AREA WHICH MOUNTING STYLE? WHICH MOUNTING STYLE? HAZARDOUS AREA SAFE AREA WALL (EXTRACTIVE) WHICH MOUNTING STYLE? IN SITU ACROSS PROCESS ACROSS PROCESS SERVOTOUGH Laser 3 Plus SERVOTOUGH Laser 3 Plus See our full range of analyzers on pages 102-133 or visit: servomex.com P24

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Servomex Gas Guide - Issue 4-14

Our solutions for key gas analysis applications

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Servomex Gas Guide - Issue 4-15

Gas analysis solutions for your applications Servomex provides an extensive range of scalable gas analysis solutions, from single analyzers to turnkey application systems in off-the-shelf and customized designs. These are used in hundreds of industrial applications across many different sectors. Complete gas analysis for industrial gases High-purity trace analysis for medical gases Ultra-trace solutions for semiconductor gas applications In this section, we highlight some key examples of the hundreds of processes that use our gas analysis products to overcome their core application challenges....

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