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Servomex GAS GUIDE issue 3

Servomex GAS GUIDE issue 3
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Servomex GAS GUIDE issue 3

Product catalog summary
Introduction
Servomex is a leader in gas analysis, providing a wide range of sensing technologies for industrial applications. This guide details their products, services, and technologies used in gas analysis.
Company Overview
Founded in 1952, Servomex focuses on innovation and sustainability, aiming to reduce carbon emissions and support net-zero strategies by 2030. They emphasize ethical business practices and have been recognized for their sustainability efforts.
Sustainability and Ethics
Servomex's sustainability strategy is based on three pillars: environment, operations, and people. They aim to reduce environmental impact and uphold high ethical standards, promoting transparency and integrity.
Product Guide
Servomex products are categorized into hazardous area products (SERVOTOUGH), safe area products (SERVOPRO), and portable products (SERVOFLEX), each tailored for specific applications to ensure accurate gas measurements.
Specifier's Guide
This section assists users in selecting the right gas analyzer based on measurement range, process environment, and certifications, including flowcharts for solving common measurement challenges.
Key Applications
Servomex analyzers are used in applications such as purity and specialty applications, industrial processes, and emissions monitoring, highlighting their role in these areas.
Sensing Technologies
An A-Z guide of sensing technologies is provided, explaining the advantages and disadvantages of each type for different applications.
Service Network
Servomex offers a global service network for support and maintenance of their gas analysis systems, ensuring optimal performance and reliability.
Certifications and Standards
The document outlines certifications and standards for safety and environmental compliance, including UK Ex, ATEX, IEC Ex, and North American certifications for hazardous environments.
Oxygen Measurement
Oxygen is crucial for medical and industrial applications. Various sensing technologies for O2 measurement are described, emphasizing the importance of monitoring O2 emissions.
Methane Monitoring
Methane is a flammable gas used in industrial processes. Accurate CH4 measurement is emphasized for safety and efficiency, highlighting its environmental impact as a greenhouse gas.
Carbon Dioxide and Carbon Monoxide Analysis
CO2 and CO are discussed in terms of their industrial applications and environmental impact, with a focus on emissions monitoring for regulatory compliance.
Gas Analyzer Selection
Guidance is provided on selecting the right gas analyzer supplier, emphasizing reputation, expertise, support, and ethics.
Key Applications and Solutions
Servomex offers gas analysis solutions for various industrial applications, emphasizing accurate gas compositional analysis for product purity and process efficiency.
Direct Reduction Iron (DRI) Process
The DRI process is a low-carbon-dioxide-emission method in steelmaking, requiring accurate gas monitoring for efficient operation and emissions compliance.
Ethylene Production
Ethylene plants require reliable gas monitoring for process control and safety, with the SERVOTOUGH SpectraExact 2500 optimizing process reactions.
Ethylene Dichloride (EDC) Production
EDC production involves gas analysis for process control and quality monitoring, with the SERVOTOUGH SpectraExact 2500 providing key measurements.
Ethylene Oxide (EO) Production
EO production relies on precise gas analysis for safety and productivity, with the SERVOTOUGH OxyExact 2200 providing safety-critical oxygen analysis.
HyCO and Hydrogen Production
HyCO production involves converting natural gas into hydrogen and carbon monoxide, with the SERVOPRO MultiExact 4200 monitoring contaminants.
Marine Vapor Control
Monitoring marine vapors is regulated to prevent explosive conditions, with the SERVOTOUGH Oxy 1900 and OxyExact 2200 ensuring redundancy and reliability.
Process Heaters and Furnaces
Combustion control in heaters and furnaces is optimized by monitoring the air-to-fuel ratio, with the SERVOTOUGH FluegasExact 2700 and Laser 3 Plus Combustion analyzers providing solutions.
Propylene Oxide (PO) Production
PO production requires gas analysis for safety and quality control, with the SERVOTOUGH Oxy 1900 providing accurate oxygen measurements.
Purified Terephthalic Acid (PTA) Production
PTA production relies on oxygen analysis for process control and safety, with the SERVOTOUGH OxyExact 2200 operating effectively in hazardous environments.
Thermal Power – Coal
Coal-fired power generation requires precise monitoring of flue gas for combustion efficiency, with the SERVOTOUGH FluegasExact 2700 helping reduce emissions and fuel costs.
Vinyl Chloride Monomer (VCM) Production
VCM production involves gas analysis for process control and safety, with the SERVOTOUGH SpectraExact 2500 providing reliable measurements.
Hummingbird Achievements
Hummingbird, a gas sensor manufacturer, received the Queen’s Award for significant growth in international trade, particularly during the Covid-19 pandemic.
Company Achievements
Servomex celebrated its 70th year with the Hummingbird Sensing Technology brand winning the Queen's Award for Enterprise: International Trade 2022.
Sensing Technologies Overview
An A-Z guide of various sensing technologies used in gas analysis across industries is provided, highlighting their applications and benefits.
Gas Filter Correlation (GFC) Technology
Applications include continuous emissions monitoring and HyCO process control, with benefits like low detection limit and high selectivity.
Infrared Sensing Technology
Applications include ethylene and chlorine production, with benefits like real-time measurement and low maintenance.
Paramagnetic Sensing Technology
Applications include oxidation control reactions and industrial gas production, with benefits like fast, accurate O2 measurements.
Plasma Technology
Applications include semiconductors and medical gases, with benefits like stable, gas-specific selectivity.
Thermal Conductivity Detector (TCD)
Applications include medical gases and binary mixture analysis, with benefits like robust method and universal detector.
Tunable Diode Laser Absorption Spectroscopy (TDLAS)
Applications include semiconductors and ultra-high purity gases, with benefits like exceptional performance and stable readings.
Zirconia Sensing Technology
Applications include process heaters and thermal crackers, with benefits like measuring O2 concentrations in ppm or up to 21%.
SERVOTOUGH SpectraExact 2500
Features include advanced photometric gas analyzer with rugged design, suitable for harsh conditions.
Overview
The document provides detailed information on Servomex's range of gas analyzers, focusing on the SpectraExact 2500 and other models designed for various industrial applications.
Key Specifications
The SpectraExact 2500 supports Modbus TCP/IP for digital communication, allowing remote control.
Gas Measurement Capabilities
The analyzers measure various gases, including ammonia, carbon monoxide, and methane.
Product Features
Servomex analyzers are designed for both hazardous and safe area applications, with options for portable use.
Maintenance Requirements
Regular calibration and maintenance are necessary to ensure accuracy and reliability.
Applications
The analyzers are used in various applications such as process control and emissions monitoring.
Additional Products
Other models like the Oxy 1900 and Laser 3 Plus series are highlighted for their unique features and applications.
Conclusion
Servomex offers a comprehensive range of gas analyzers tailored for different industrial needs, emphasizing precision and safety.
Overview
The document provides detailed information on various Servomex products designed for gas measurement and analysis, focusing on moisture and oxygen detection in industrial applications.
AquaXact 1688 and Controller
The AquaXact 1688 is a moisture sensor using ultra-thin film Aluminum Oxide technology, suitable for various gas phase applications.
MonoExact DF150E and DF310E
The MonoExact DF150E is a ppm O2 analyzer with a user-friendly touchscreen interface, requiring regular electrolyte replenishment.
4900 Multigas and MultiExact 4100
The 4900 Multigas is designed for Continuous Emissions Monitoring (CEMS), capable of measuring multiple gas streams simultaneously.
MultiExact 4200 and Chroma
The MultiExact 4200 is a high-performance analyzer for flammable gas samples, requiring regular maintenance and calibration.
NanoChrome and DF-500 Range
The NanoChrome is designed for sub-ppb trace measurement in the semiconductor industry, requiring monthly calibration and maintenance.
Maintenance and Applications
Each product has specific maintenance requirements, including regular calibration, validation, and consumable replacement.
Overview
The document provides detailed information on various gas analyzers and their applications, primarily in the semiconductor industry and air separation units.
Product Specifications
Details on products like the DF-700 Series Gen-7 and NanoChrome ULTRA are provided, highlighting their features and maintenance requirements.
Maintenance and Calibration
Regular diagnostics, calibration, and component replacement are emphasized to ensure optimal performance and reliability.
Applications
The analyzers are used in various applications, including semiconductor production and emissions monitoring.
Overview
The MiniMP 5200 is a portable, battery-powered gas analyzer certified by MCERTS and TÜV, designed for single or dual measurement of O2 and CO2.
Features and Benefits
Features include robust IP65 construction and long-life Li-ion rechargeable batteries.
Maintenance Requirements
Periodic calibrations and regular checks are necessary to ensure accuracy.
Applications
Applications include physiology studies and combustion optimization.
Systems Integration
Servomex offers comprehensive systems integration services, providing accurate and reliable gas analysis solutions.
Global Service Network
Servomex provides a global service network offering maintenance, training, and support.
Conclusion
The MiniMP 5200 and Servomex's comprehensive service offerings provide robust solutions for gas analysis needs.
Features and Benefits
Servomex offers a fast and seamless commissioning service with trained engineers to ensure optimum performance of analyzers.
Service Agreements and Support
Servomex provides a range of service agreements, including proactive maintenance and ongoing partnerships.
Rental and Measurement Availability
Servomex analyzers are available for hire, providing temporary replacements to ensure continuous operation.
Resources and Information
Servomex provides a variety of resources, including expert papers and manuals, to support customers.
Contact Information
Servomex has technical and service centers in various regions, providing contact details for inquiries and support.
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Catalog excerpts

Servomex GAS GUIDE issue 3-1

GUIDE HELPING YOU FIND THE RIGHT SOLUTION F O R Y O U R G A S A N A LY S I S A P P L I C A T I O N SPECIFIER’S GUIDE How to choose the right solution APPLICATION SOLUTIONS Find out how we improve your process Gas measurement SENSING TECHNOLOGIES methods explained FULL PRODUCT GUIDE Expert, bespoke gas analysis, scalable to your application SERVICE NETWORK Providing the support you need, wherever it’s require

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Servomex GAS GUIDE issue 3-2

OF OUR GAS GUIDE HELPING YOU FIND THE RIGHT SOLUTION FOR YOUR GAS ANALYSIS APPLICATION Andy Cowan, Servomex President SPECIFIER’S GUIDE TO GAS ANALYSIS • Range/purity • Gas measurement guide Once again, we’ve collected all the resources you need to find the best gas analysis solution for your application, including an introduction to our complete product range, from analyzers and systems to service support packages. We detail the sensing technology that powers our innovative gas analysis – how it works, which gases it detects, and what makes it the best fit for certain applications. We’ve also...

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Servomex GAS GUIDE issue 3-3

ABOUT SERVOMEX With an emphasis on providing innovative solutions for industries around the world, we are the global expert in gas analysis. Servomex manufactures one of the widest ranges of sensing technologies offered by a single supplier, delivering reliable, accurate and stable gas measurements. Good business practice has been at the cornerstone of our business since our foundation in 1952, and we remain committed to the continuous improvement of all aspects of our manufacturing and management systems. This ranges from compliance with internationally recognized business standards to global...

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Servomex GAS GUIDE issue 3-4

SUSTAINABILITY ACROSS THE ORGANIZATION AN ETHICAL APPROACH TO BUSINESS Servomex is committed to sustainability, not just as a company, but as part of the wider Spectris group. This commitment is supported at the corporate level, ensuring our local-level activities have the full weight of the Spectris leadership team behind them. Servomex strives for a positive business culture that empowers our staff across the world to engage with our stakeholders in a manner that is honest, transparent, and trusted. We encourage and expect our customers, suppliers and other business partners to share this constant...

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Servomex GAS GUIDE issue 3-5

INTRODUCING YOUR SPECIFIER’S GUIDE Choosing the right gas analyzer for your essential process measurement can be a challenge. Factors such as gas measurement range, process environments and the sensing technology used can all affect the results achieved by your analyzer. Our Specifier’s Guide section is designed to help you identify the key criteria you need to address, leading you to make the best choice for your application. We’ll explore the variety of hazardous area, safety, and environmental certifications offered by gas analysis equipment, and what you should look out for when picking a...

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Servomex GAS GUIDE issue 3-6

WANT TO VIEW OUR PRODUCTS ONLINE? KEY APPLICATIONS | HAZARDOUS AREA Process control Flare stack analysis Vapor recovery Safety-critical oxidation Oxidation control reactions EO, PTA and EDC manufacturing Catalyst regeneration Solvent recovery Refinery Petrochemical Manufacturing Industrial gas supply BTU/Wobbe content measurement Gas turbine, engines, fuel cells Flare stack monitoring Water in EDC/solvents Ethylene production TDI production Chlorine production Process heaters Utility boilers Thermal crackers Crematoria and incinerators Process heaters Incinerators Power stations Furnaces Thermal...

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Servomex GAS GUIDE issue 3-7

OXYGEN GUIDE CHOOSE AN ANALYZER CERTIFIED FOR YOUR PROCESS Be confident that your analyzer will meet safety requirements and perform to the required level. Official certifications, approvals and compliances ensure that your analyzer has been fully tested and approved for use in specified conditions. EXAMPLES OF MAJOR INTERNATIONAL CERTIFICATIONS FOR GAS ANALYZERS: ATEX These certifications utilize a range of protection concepts and global agencies for the certification of equipment for use in potentially explosive atmospheres, including testing to European and International Safety and EMC Standards,...

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Servomex GAS GUIDE issue 3-8

OXYGEN GAS ANALYZER FINDER WHAT LEVEL/RANGE OF OXYGEN DO YOU REQUIRE? PURITY 90-100 % SAFE AREA HAZARDOUS AREA SAFE AREA SAFE AREA SAFE AREA HAZARDOUS AREA WHICH MOUNTING STYLE? WHICH MOUNTING STYLE? SAFE AREA HAZARDOUS AREA WHICH MOUNTING STYLE? WHICH MOUNTING STYLE? FULL RACK ACROSS PROCESS SERVOTOUGH Laser 3 Plus ACROSS PROCESS SERVOTOUGH Laser 3 Plus HALF RACK See our full range of analyzers on pages 102-103 or visit: servomex.com

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Servomex GAS GUIDE issue 3-9

METHANE GUIDE THE RIGHT SOLUTION FOR YOUR PROCESS ENVIRONMENT SAFE AREA SERVOPRO HAZARDOUS AREA SERVOTOUGH PORTABLE SERVOFLEX Analyzers built to operate in standard ambient conditions, such as those found in a laboratory, air separation unit, or any non-hazardous industrial environment. They require no special adaptations to operate reliably in these conditions. Analyzers designed to operate in hostile environments, including high temperatures, acidic or corrosive conditions, or outdoors, exposed to the weather. Typically enclosed in protective casings, meeting specific standards for hazardous...

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Servomex GAS GUIDE issue 3-10

METHANE/TOTAL HYDROCARBONS GAS ANALYZER FINDER WHAT MEASUREMENT/RANGE DO YOU REQUIRE? ppm % HAZARDOUS AREA HAZARDOUS AREA SAFE AREA WHICH MOUNTING STYLE? WHICH MOUNTING STYLE? CROSS-STACK CROSS-PIPE SERVOTOUGH Laser 3 Plus SERVOPRO Chroma PURITY SERVOPRO MultiExact 4100 SERVOPRO HFID See our full range of analyzers on pages 102-103 or visit: servomex.com

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Servomex GAS GUIDE issue 3-11

SELECTING THE RIGHT GAS ANALYZER PARTNER If you’re unfortunate enough to pick the wrong gas analyzer supplier, it can lead to problems from the outset. However, the right choice will ensure smooth installation and many years of successful analyzer operation. THE MAIN POINTS TO LOOK OUT FOR: EXPERTISE Deep applications knowledge will ensure the supplier understands the challenges you need to overcome, enabling them to find the best solution for your process – or create a bespoke one if necessary. Partnering with a company that operates in a moral and responsible way – with strong and clearly established...

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