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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10

SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10

Product catalog summary

Description and Definitions

Scope: This manual provides instructions for the installation, operation, and maintenance of the Servomex 5100 i.s. Portable Gas Analyser.
Safety Information: Highlights important safety warnings to prevent personal injury or equipment damage.
Description: The 5100 i.s. is a portable, intrinsically safe gas analyser for field and laboratory use, measuring oxygen, carbon dioxide, and carbon monoxide.
Sample Measurement Configurations: Configurable for oxygen, carbon monoxide, or carbon dioxide measurements.
Product Options: Includes internal sample pump, gas probe accessory, sample conditioning kit, and protective cases.

Specification

General: Dimensions are 160 x 140 x 185 mm, with a mass of 1.8 to 2.3 kg. Requires a power supply of 100 to 240 V a.c. or 12 V d.c.
Environmental Limits: Operating temperature range is -10 to +50 °C. Not suitable for oxygen-enriched atmospheres.

User Interface

Features an intuitive interface with start-up and measurement screens, soft key legends, and menu options with password protection.

Battery Charging and Set-Up

Instructions for charging, setting up, and configuring the device, including security settings and power save mode.

General Operation

Guidance on locating, calibrating, and taking sample readings, with details on correcting oxygen measurements and configuring alarms.

Routine Maintenance

Includes cleaning, inspecting filters, and replacing the battery pack.

Fault Finding

Provides fault messages and general troubleshooting advice.

Storage and Disposal

Guidelines for proper storage and disposal in accordance with regulations.

Appendices

Includes conversion factors, optional accessories, and compliance information.

Calibration Gases
The 5100 i.s. requires careful handling of calibration gases, especially carbon monoxide or carbon dioxide, due to toxicity. A risk assessment is necessary before use. Maximum inlet pressures vary depending on configuration. Oxygen-enriched calibration gases should only be used in safe areas.

Sample Gases
Similar precautions apply to sample gases. The pressure range for the internal sample pump is specified, and the dew point should be less than ambient temperature minus 10°C.

Performance Specifications
The analyser's performance varies based on the sensor type, with specific resolutions and intrinsic errors detailed for each sensor type.

Rechargeable Battery
The analyser uses a lithium-ion battery with a recharge time of 4 to 6 hours and an operating life of 8 to 24 hours.

Hazardous Area Certification
The 5100 i.s. is certified for use in hazardous areas in Europe (ATEX), internationally (IECEx), and in the USA and Canada (FM approved).

Unpacking and Setup
Upon unpacking, inspect the analyser for damage and retain packaging for future use. Protective covers must be removed before use.

User Interface
The user interface includes a display, soft keys, and LEDs for alarms and faults. The start-up screen performs a self-test, and the measurement screen displays current readings and status icons.

Menu Options and Password Protection
The 5100 i.s. features a menu structure with various options/screens, some of which are password protected. Users must enter the correct password to access these options.

Battery Charging and Setup
The battery must be charged in a safe area using the supplied power unit. Charging takes at least 4 hours.

Security Levels and Password Management
The device offers three security levels: low, standard, and high. Users are advised to change default passwords for added security.

Editing On-Screen Data
A consistent method is used for editing data across different screens.

Setting the Clock
Users can set the date and time through the settings menu.

Warnings and Recommendations
Emphasizes using only approved power supplies and advises recharging the battery promptly when low.

Clock Settings
To adjust the clock settings, navigate to the 'Clock' menu option using the soft keys.

Regional Settings
Regional settings can be configured to suit local conventions.

Power Save Mode
The 5100 i.s. can be set to 'power save' mode, which automatically turns off the device after 30 minutes of inactivity.

Pump Operation
The internal sample pump can be operated manually or in a timed mode.

General Operation
Ensure the device is placed in a suitable location and connected properly before use.

Calibration
Calibration is necessary before taking sample readings and whenever the device is moved.

Taking Sample Readings
Ensure the device is calibrated and the measurement screen is displayed before taking readings.

Correcting Oxygen Measurement for Different Background Gases
The analyser's oxygen sensor is minimally affected by typical background gases, but cross-interference errors can occur.

Selecting Display Units
The analyser supports various units such as % volume, ppm, and mg/m3.

Configuring Measurement Alarms
Two alarms can be configured with options for latching or non-latching behavior.

Data Logging
The device can store up to 200 measurements in batches, each with a timestamp and alarm/fault indication.

Data Log Management
Users can view the data log without clearing it and are advised to review the log before clearing it.

Display Adjustments
Users can adjust the display settings to suit ambient light conditions.

Switching Off the Device
To switch off the device, hold the Power On/Off key for about 2 seconds.

Routine Maintenance
Regular cleaning is necessary to prevent dust entry.

Leak Testing
Regular leak testing is recommended every 6 months for carbon monoxide or carbon dioxide measurements.

Battery Replacement
The rechargeable battery pack should be replaced as advised by Servomex.

Preventative Maintenance
An annual preventative maintenance program is recommended.

Fault Finding
The document provides a comprehensive guide to fault messages and recommended actions.

General Fault Finding
Includes troubleshooting for sample measurement issues, slow response, unexpected measurements, and more.

Storage and Disposal
Guidelines for proper storage and disposal in accordance with regulations.

Spares
Maintain a stock of inlet filter elements and filter retainer cap ‘O’ rings for replacements.

Appendices
Includes display unit conversion factors, optional accessories, and compliance information.

Specifications and Procedures
Details instructions for handling and regenerating the drying agent used in the analyser.

Spare Parts and Recommendations
Additional spares for the sample conditioning kit are listed.

Materials and Compatibility
Lists materials in contact with sample and calibration gases, highlighting their chemical compatibility.

Disposal and Compliance
The analyser is subject to the WEEE Directive, requiring disposal through material recovery and recycling.

Catalog excerpts

SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-1

OPERATOR MANUAL Part Number: Revision: Language:

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-3

LIST OF CONTENTS Section Page DESCRIPTION AND DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . 1 Scope of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sample measurement configurations . . . . . . . . . . . . . . . . . . . . . . . Other product options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . ....

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-4

CONTENTS (CONTINUED) Section Locating the 5100 i.s. and switching on . . . . . . . . . . . . . . . . . . . . . Calibrating the 5100 i.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Taking sample readings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Correcting oxygen measurement for different background gases . Overview of measurement errors . . . . . . . . . . . . . . . . . . . . . . . . . Entering a cross-interference compensation . . . . . . . . . . . . . . . . . Selecting display units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-5

CONTENTS (CONTINUED) Section DISPLAY UNIT CONVERSION FACTORS . . . . . . . . . . . . . . . . . . 67 OPTIONAL GAS PROBE ACCESSORY . . . . . . . . . . . . . . . . . . . . 68 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Preparing for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Using the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Additional maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Additional spares . . . . . . . . . . . ....

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-6

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-7

Scope of this manual This manual provides installation, operation and routine maintenance instructions for the Servomex 5100 i.s. Portable Gas Analyser, abbreviated to "5100 i.s." in the remainder of this manual. Safety information Read this manual and ensure that you fully understand its content before you attempt to install, use or maintain the 5100 i.s. Important safety information is highlighted in this manual as WARNINGs and CAUTIONs, which are used as follows: WARNING Warnings highlight specific hazards which, if not taken into account, may result in personal injury or death. CAUTION Cautions...

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-8

Gas sample measurements are shown on the 5100 i.s. display (see Section 4.2). The 5100 i.s. is supplied with an internal rechargeable battery, and with a power supply unit: • The 5100 i.s. is suitable for sampling gases in hazardous areas (refer to Section 2.9) when the 5100 i.s. is operated as a portable unit (powered by the battery) and is disconnected from the power supply unit. • When it is connected to the power supply unit and the power supply unit is connected to the electrical supply, the 5100 i.s. must only be used (to charge/ recharge the battery or set up the analyser) in safe areas....

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-9

Soft key 1 Soft key 2 Soft key 3 Soft key 4 Sample gas label * Display Power On/Off key Fault LED (amber) Alarm LED (red) Sample pump LED (green) † Sample pump key † * The legend on the label shows the sample gas for which the 5100 i.s. is configured. † Only active if the 5100 i.s. has an optional internal sample pump.

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-10

Description Filter retaining cap Breather vent Rechargeable battery cover

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-11

Description Sample gas inlet Sample gas outlet Description Bypass gas outlet DC power inlet

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-12

SPECIFICATION WARNING You must install and use the 5100 i.s. in accordance with the requirements of this section and subsequent sections of the manual. If you do not, the protection facilities incorporated into the design of the 5100 i.s. may not operate as intended, sample gas measurements may not be accurate, or the 5100 i.s. may be damaged. General Dimensions (width x depth x height) Mass (minimum to maximum) Electrical supply requirements Power supply unit 5100 i.s. * As supplied by the power supply unit (through a centre pin +ve connector). 2.2 Environmental limits WARNING The 5100 i.s....

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-13

Calibration gases WARNING If the 5100 i.s. is specified for use with carbon monoxide or carbon dioxide, the concentrations of the gases used may be above their respective threshold limit values, and should therefore be considered toxic. You must therefore carry out a risk assessment before you use the 5100 i.s. with such gases. The maximum inlet pressures of such gases are: • For a 5100 i.s. with an internal sample pump: 110 kPa absolute (1.1 bar absolute, 16 psi absolute). • For a 5100 i.s. with an AFCD: 35 kPa gauge (0.35 bar gauge, 5 psi gauge). WARNING You must only use the 5100 i.s. with...

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-14

Sample gases WARNING If the 5100 i.s. is specified for use with carbon monoxide or carbon dioxide, the concentrations of the gases used may be above their respective threshold limit values, and should therefore be considered toxic. You must therefore carry out a risk assessment before you use the 5100 i.s. with such gases. The maximum inlet pressures of such gases are: • For a 5100 i.s. with an internal sample pump: 110 kPa absolute (1.1 bar absolute, 16 psi absolute). • For a 5100 i.s. with an AFCD: 35 kPa gauge (0.35 bar gauge, 5 psi gauge). WARNING You must only use the 5100 i.s. with oxygen...

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SERVOFLEX Micro i.s. 5100 Operator Manual 05110001A_10-15

Performance: standard oxygen sensor WARNING You must only use the 5100 i.s. with oxygen enriched sample/calibration gases (with oxygen concentrations higher than 21%) when it is located in a safe area. The display indication given below is the default indication. You can configure the 5100 i.s. to provide other display indications (see Section 6.5). Display indication Measured volume % oxygen Full Scale Range 0 to 100% oxygen: see the warning above Intrinsic error (accuracy) Zero drift per week Output fluctuation Response time # Flow variation effect Zero temperature coefficient Span temperature...

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