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Service Guide Issue 5

Service Guide Issue 5
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Service Guide Issue 5

Product catalog summary
Introduction
The Servomex Service Product Guide Issue 5 outlines the global service network supporting gas analyzers and systems, emphasizing the importance of service for maintaining performance.
Global Expertise Delivered Locally
Servomex operates regional service centers worldwide, including a new facility in Korea, to provide rapid response and maintenance services. Planned maintenance and fast response times are crucial for maximizing analyzer uptime and customer satisfaction.
Service Product Range
Servomex offers a comprehensive range of service products, including commissioning, planned maintenance, and spare parts supply. The Uptime+ Service Contract is designed to maximize uptime and performance with three levels of support tailored to customer needs.
Training and Support
Customized training programs are available to ensure users and maintenance teams can maximize equipment performance. Training is provided by experienced specialists and can be conducted at global training centers or on-site.
Factory Acceptance Testing (FAT)
FAT ensures gas analysis systems meet specifications before shipping, allowing for quick installation and operation upon arrival at the customer site.
Commissioning
Servomex provides a comprehensive commissioning service to ensure analyzers meet process requirements, offering an additional six-month warranty period.
Spares and Maintenance
Access to authorized spare parts is critical for maintaining plant operations. Servomex offers factory-authorized spares packages and expert advice to minimize downtime.
On-site and Service Center Support
Servomex provides on-site service support and operates a global network of service centers for repairs and maintenance, ensuring rapid response and minimal process downtime.
Health Check
Regular health checks by expert engineers ensure analyzer performance and reliability, preventing costly downtime.
Rentals
Servomex offers analyzer rentals for temporary replacements, ensuring minimal disruption to processes.
Conclusion
The guide emphasizes the importance of tailored service solutions to meet unique customer needs, ensuring optimal performance and reliability of gas analysis systems.
Overview
This document provides detailed maintenance requirements and recommendations for various SERVOTOUGH and SERVOPRO gas analyzers used in hazardous and safe areas. It emphasizes the importance of regular servicing and calibration to ensure accurate and reliable performance in critical processes.
Maintenance Requirements
  • Periodic calibrations on zero and span are essential to ensure measurement accuracy.
  • Compensated pressure calibration checks should be performed as needed.
  • Internal and probe filters must be checked and replaced regularly.
  • Flow alarm calibration validation and testing of relay and 4-20mA outputs are necessary.
Analyzer Series Maintenance
  • SERVOTOUGH Oxy Series: Periodic calibrations and testing ensure reliable accuracy in hazardous environments.
  • SERVOTOUGH FluegasExact 2700: Annual preventative maintenance maximizes uptime and measurement accuracy.
  • SERVOTOUGH Laser 3 Plus Series: Annual service and part replacements support demanding process applications.
  • SERVOTOUGH SpectraExact 2500: Routine maintenance ensures high-quality performance and reliability.
  • SERVOPRO MonoExact DF Series: Annual calibration and diagnostics predict failures early and ensure uptime.
  • SERVOPRO 4900 Multigas: Supports multi-gas analysis with reduced downtime through annual maintenance.
  • SERVOPRO NanoTrace Series: Ensures high-quality dual analysis and industry-best O2 analysis with planned maintenance.
Support Services
  • Downloadable spares brochure available.
  • Options for spares, rentals, training, and service center support.
  • Health check services offered.
Suggested Products
  • SERVOFLEX Micro i.s. 5100 for hazardous areas.
  • SERVOFLEX MiniMP 5200 and MiniHD 5200 for safe areas.
See more

Catalog excerpts

Service Guide Issue 5-1

Carbon Captured Material Get the latest information directly on your phone or smart device by scanning the QR code. When you sign up to receive Servomex emails, you'll be the first to know about our new products. Take control of your preferences and make sure you get all the news that's relevant to you. ServiceGuideThe Servomex network that supports global customer processes Analysis that empowers Analysis that empowers SERVOMEX *

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Service Guide Issue 5-2

Global expertise Delivered locally Your guide to the Servomex Service Network that supports global customer processes James Gravestock Service plays an essential role in Servomex's gas analysis expertise. Our Analyzers and Systems are designed to meet the precise process requirements of every customer, and the same is true of our service support. We supply an extensive range of service products, backed by deep applications knowledge, that support the optimum performance of our analyzers and systems. Our global network of engineers delivers the expertise your product needs, wherever it's needed....

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Service Guide Issue 5-3

■ A start-to-finish customized service to match your process ■ Peace of mind with Servomex experts taking care of your measurements Uptime+ Service PlanA modular solution for your unique needs Based upon the modular service contracts, Uptime+ Service Plan delivers benefits from start-up to decommissioning, supported by our expert team. We help ensure optimum performance for the entire product lifecycle, enabling you to safeguard your process and empowering you to overcome the application challenges you face, while relying on Servomex expertise. Our experts consult with you to determine what you...

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Service Guide Issue 5-4

■ Skilled product specialists ■ Highly experienced experts ■ Covers all operational and maintenance needs ■ Locally based for fast response (^) On-site Service SupportOur expertise delivered direct to you From urgent assistance with an emergency to scheduled maintenance visits, on-site service support from our expert team helps keep plants and processes running efficiently. Our service engineers are the heart of the Servomex Service Network, and are based around the globe to deliver rapid support for any plant's on-site analyzer and system requirements. These skilled product specialists are fully...

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Service Guide Issue 5-5

This table outlines our suggested service support for each of our products. However, all our service products are available for every Servomex analyzer and system - contact your nearest service centre to learn more. Want to view our services online?

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Service Guide Issue 5-6

Safe area SERVOTOUGH Hazardous/safe area Support your critical processes with regular servicing Operating in hazardous areas, this Paramagnetic oxygen analyzer frequently serves in critical processes where optimum uptime is essential. Because of the challenging environments, regular servicing and calibration is recommended to assure reliable accuracy. Maintenance requirements ■ Periodic calibrations on zero and span to ensure measurement accuracy ■ Flow alarm calibration validation as required ■ Perform compensated pressure calibration checks as required ■ Test all relays and 4-20mA outputs,...

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Service Guide Issue 5-7

Rugged photometric gas analyzer for demanding process applications Delivering flexible gas analysis capability for continually flammable sample streams, this robust photometric analyzer requires regular checks and parts replacement for continued reliable operation. Perform annual service, calibration and validation Check diagnostics and condition of cell windows, source voltage, detector, etc Replace scrubbers and seals as required Constantly exposed to high-temperature conditions, this advanced combustion flue gas analyzer needs regular checks and preventative maintenance to ensure the highest...

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Service Guide Issue 5-8

SERVOPRO MonoExact DF150E Coulometric measurements assured by regular service Exposure to dry gas for an extended period extracts water from the sensor, so this oxygen analyzer’s Coulometric sensor electrolyte must be replenished regularly to ensure optimum performance and long-term reliability. Safe area Suggested products Maintenance requirements Routine preventative maintenance adding, replenishment solution to the electrolyte as required to maintain optimum performance and long-term reliability Perform periodic span calibration/ validation to ensure measurement accuracy Uptime+ Service Plan...

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Service Guide Issue 5-9

Safe area SERVOPRO NanoTrace DF-550E Safe area Get continued accuracy with expert calibration Annual analyzer calibration will ensure the continued accurate performance of these Flame Ionization Detector analyzers. The zero and span counts must be checked for gain, and then adjusted to offset this. Maintenance requirements ■ Annual calibration ■ Check zero and span counts, gain and offset ■ Adjust as required to guarantee instrument accuracy Optimum performance and reduced downtime To ensure continued high performance from this oxygen analyzer's Coulometric sensor, annual calibration is recommended,...

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Service Guide Issue 5-10

SERVOPRO NanoTrace DF-560E ULTRA Validated accuracy for industry-best O2 analysis Annual calibration and regular replenishment of the Coulometric sensor’s electrolyte solution ensures this analyzer continues to deliver industry-leading ultra-trace oxygen measurements. Planned maintenance supports maximum uptime. Safe area Suggested products Maintenance requirements Perform annual calibration Record and analyze diagnostics (primary and secondary electrode measurements) to predict failures early Routine planned maintenance at year three to ensure optimum performance and reduced downtime Uptime+...

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Service Guide Issue 5-11

We analyze change, so you can make it happen Servomex helps businesses worldwide to achieve a new level of accuracy in their operations. Our expertise empowers them to make more informed decisions, transform their processes, and make a meaningful impact. Our global mission is to enable change through advanced gas analysis. We want to help you build a better world: one that’s cleaner, healthier, and more productive. Creating a cleaner world… Ensuring a healthier world… Innovating a more productive world… • Low-emission power generation • Safer processes, plants, and workplaces • Faster, leading-edge...

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