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Sensing Technologies

Sensing Technologies
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Sensing Technologies

Product catalog summary
Introduction
This document is an issue of Expert Solutions magazine, focusing on sensor technologies for gas analysis applications. It highlights sensors manufactured in the UK and USA, emphasizing their accuracy and reliability for various gas analyzers. Servomex offers a diverse range of sensors for precise and cost-effective solutions.
Sensing Technologies Overview
The document provides a detailed guide to Servomex's sensing technologies, including Aluminum Oxide, Zirconia, and future technology investments.
Aluminum Oxide Sensors
These sensors measure capacitance to determine water vapor content, featuring improvements for better sensitivity and stability. However, they cannot reach ultra-trace detection levels for all UHP gases.
Chemiluminescence Detectors
These detectors use chemical reactions of NO and NO2 to emit light, which is measured to determine NOx concentrations. Accurate measurements require pressure control.
Coulometric Sensors
Used for high-sensitivity oxygen measurements, these non-depleting sensors provide rapid response but should avoid acidic gas streams.
Flame Ionization Detectors (FID)
FID sensors detect hydrocarbons down to ultra-trace levels by measuring ions formed during combustion, ideal for industrial processes with potential THC contamination.
Gas Chromatography
This technique separates gas mixtures to determine component concentrations, suitable for high-purity processes but does not offer real-time measurements.
Gas Filter Correlation (Gfx)
Gfx sensing provides ultra-accurate photometric gas analysis, ideal for applications with interfering background gases.
Infrared Sensors
These sensors offer real-time measurements of gas mixtures by utilizing the unique light absorption properties of gases.
Infrared Sensing Technology
Infrared technology measures gas concentration by comparing absorbance at specific wavelengths, effective for gases absorbing infrared energy. It is used in ethylene production and emissions monitoring, offering real-time analysis with low maintenance.
Paramagnetic Sensing
Used for oxygen measurement, this technology leverages the natural paramagnetism of O2, providing fast, accurate readings without sensor depletion, suitable for flammable or corrosive gas mixtures.
Tunable Diode Laser (TDL) Spectroscopy
TDL spectroscopy offers sensitive moisture analysis in pure gases, using a laser and Herriott cell for high sensitivity, stable over time, and requires no calibration.
Plasma and Spectroscopic Technologies
Plasma technology uses optical emission spectroscopy for selective gas measurement, ideal for trace analysis in semiconductors. Spectroscopic technology combines infrared absorption with chemometrics for accurate hydrocarbon measurement.
Thermal Conductivity Detection
Thermal Conductivity Detectors (TCD) measure gas concentrations in binary mixtures, robust but less sensitive to flow rate changes.
Zirconia Oxygen Sensors
Zirconia sensors measure oxygen concentration using a ceramic cell, suitable for high-temperature applications.
Research and Innovation
Servomex invests in research, holding numerous patents in gas measurement technologies, benefiting industries like chemical processing and medical devices.
Overview
The document provides an overview of Servomex's gas analyzers designed for various industrial applications, meeting high safety standards and offering robust performance.
Product Specifications
SERVOTOUGH analyzers are optimized for hazardous areas, using extractive and in-situ analysis techniques, while SERVOPRO analyzers offer reliable measurements for safe areas.
Analyzer Features
SERVOPRO analyzers are designed for benchtop use or 19” rack mounting, featuring extensive functionality and remote communication options. SERVOFLEX analyzers provide portable gas analysis with non-depleting sensor technology.
Applications
The analyzers support applications including syngas, hydrocarbons, trace gas mixtures, ASU production, and Continuous Emissions Monitoring Systems (CEMS).
Additional Information
Users can sign up for Servomex news for updates on new products, downloads, exhibitions, and other relevant information.
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Catalog excerpts

Sensing Technologies-1

SENSING TECHNOLOGY ISSUE: 26 the gas analysis magazine SENSORS TO SUIT EACH APPLICATION See which technology provides the best results KEY BENEFITS Discover the advantages of each sensor type LOOKING TO THE FUTURE How we're investing in new = 5 gas analysis developments A-Z GUIDE TO SERVOMEX SENSING TECHNOLOGYservomex.com

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Sensing Technologies-2

Welcome to the latest issue of Expert Solutions magazine, which focuses on our sensor technologies for a range of gas analysis applications. These sensors, manufactured in our cutting-edge technical facilities in the UK and USA, are key to the highly accurate and reliable measurements provided ULTRA -SERIES- PURITY MADE SIMPLEYOUR A-Z SENSOR GUIDE by our comprehensive range of gas analyzers. The variety of sensors to which Servomex has access is one of our major advantages as a supplier of gas analysis solutions. Instead of choosing from just two or three sensing technologies to resolve an application...

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Sensing Technologies-3

ALUMINUM OXIDE MOISTURE AND DEW POINT ANALYSIS LIGHT-BASED MEASUREMENTS FOR NOx ANALYSIS Aluminum Oxide (Al2O3) sensors work by measuring the capacitance between the aluminum core and a gold film deposited on the oxide layer. The capacitance varies according to the water vapor content in the pores of the oxide layer. Chemiluminescence detectors take advantage of nitric oxide (NO) and nitrogen dioxide (NO2) chemical reactions that emit light as part of that process. This is different from fluorescence or phosphorescence, in that the light produced stems from a chemical reaction rather than by...

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Sensing Technologies-4

CALORIMETRY COULOMETRIC ACCURATE COMBUSTIBLES MEASUREMENTS HIGH-SENSITIVITY MEASUREMENTS OF OXYGEN The sensor measures combustibles (COe) from its exothermic reaction with oxygen (O2) over a catalytic platinum surface, which produces carbon dioxide (CO2) and the heat generated is used to determine the COe concentration. A four quadrant bridge track is over-glazed to shield the circuit from the sample gas and two quadrants are then coated in platinum catalyst. These quadrants form a Wheatstone bridge circuit, with the disc mounted in a cell heated to 300oC (572oF) or 400oC (752oF). When the gas...

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Sensing Technologies-5

MEASURING HYDROCARBONS HIGH-PURITY ANALYSISDOWN TO ULTRA-TRACE LEVELS FOR A RANGE OF GASES KEY APPLICATIONS • Air separation units • Product pipelines • Cylinder filling stations KEY BENEFITS 3 Decreased drift and thermal noise 3 Accurate, non-depleting measurement 3 Resolution of 100ppb IDEAL FOR Industrial processes where THC contamination is possible, such as air separation units, product pipelines, and cylinder filling stations. KEY APPLICATIONS • Semiconductors • Medical gases • Air separation units KEY BENEFITS 3 Measures multiple components down to ppb levels 3 Highly reliable results...

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Sensing Technologies-6

STABLE, ULTRA-ACCURATE REAL-TIME MEASUREMENTSPHOTOMETRIC GAS ANALYSIS OF GASES IN A MIXTURE The Gfx Transducer KEY APPLICATIONS • Continuous emissions monitoring • Ethylene, chlorine and TDI production processes • HyCO process control KEY BENEFITS 3 Low cross interference by background gases 3 Immune to obscuration of the optics 3 Low sensor drift, reducing calibration frequency IDEAL FOR Providing a lower-cost alternative to more complex technologies when dealing with applications that require the measurement of low-level gases with high levels of interfering background gases. Gas Filter Correlation...

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Sensing Technologies-7

Servomex has a rich history of fundamental research into gas measurement principles. We have been awarded many patents in this field, and were awarded the Queen's Award for Enterprise (Innovation) in 2016. Some of the patents awarded include innovations in Paramagnetic sensing, solid electrolyte (Zirconia), infrared source techniques, thick film sensing technologies, signal processing, and Tunable Diode Laser (TDL) absorption measurements. These innovations have had a direct benefit to many customers in a wide variety of applications, including process control and safety improvements in the chemical...

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Sensing Technologies-8

LASER MOISTURE SIMPLE, SENSITIVE MOISTURE ANALYSIS AN INNOVATIVE SOLUTION FOR PERCENTAGE OXYGEN components made from very robust materials. It works according to the fundamental principle of Beer's law; therefore the reading is stable over time and never requires calibration. To provide a more sensitive measurement, our sensors use a Herriott cell to reflect the laser back and forth numerous times, using mirrors inside the measuring cell. This increases Semiconductor manufacture relies on ultra-high-purity gases KEY APPLICATIONS • Semiconductors • Ultra-high purity gases • Specialty gases LIMITATIONS:...

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Sensing Technologies-9

A HIGHLY SPECIFIC AND REVOLUTIONARY SENSINGSTABLE GAS MEASUREMENT FOR LIGHT HYDROCARBONS A discharge process occurs when sufficient energy is provided to ionize a gas stream. The resulting plasma consists of free electrons, ions, neutral molecules, and high-energy photons in a continuous state of ionization and recombination. When energized by an external alternating high voltage field, gases flowing in a Dielectric Barrier Discharge (DBD) glow plasma produce intense emission spectra which relate directly to their unique molecular bonds. The optical emission spectroscopy (OES) method combines...

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Sensing Technologies-10

THERMAL CONDUCTIVITY TUNABLE DIODE LASER MEASURING INERT GASES IN A BINARY MIXTURE FAST IN-SITU CROSS-STACK MEASUREMENTS The Thermal Conductivity Detector (TCD) consists of an electrically heated Wheatstone bridge in a temperaturecontrolled cell. For GC-TCD applications, the carrier gas (helium) is passed over the reference arm of the bridge and the column effluent passes over the analyte arm under the same conditions for flow rate and temperature. When no impurities are eluting from the column, the heat loss from the analyte arm matches that from the reference arm. When an analyte elutes from...

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Sensing Technologies-11

A TRUSTED AND ACCURATE OXYGEN MEASUREMENT SERVOMEX SYSTEMS CONSULT. DESIGN. DELIVER. Our Zirconia sensor consists of a cell made of ceramic zirconium oxide, stabilized with an oxide of yttrium to form a lattice structure. The measure and reference sections of the cell are covered with catalytic, porous, electrically conductive coatings that serve as electrodes on both sides of the lattice barrier between sample and reference gas volumes. At elevated temperatures, the lattice permits the passage of negatively charged oxygen ions, formed at the catalytic electrodes at a rate determined by temperature...

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