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Expert Solutions Issue 42 TDL technology

Expert Solutions Issue 42 TDL technology
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Expert Solutions Issue 42 TDL technology

Product catalog summary
Introduction
Issue 42 of the Expert Solutions magazine by Servomex highlights the applications of Tunable Diode Laser (TDL) sensing technology in gas analysis, focusing on cleaner air and industrial efficiency. It introduces the SERVOTOUGH Laser 3 Plus range for combustion monitoring, process control, and environmental measurements.
TDL Sensing Technology
TDL technology provides fast-response and accurate gas measurements using monochromatic spectroscopy, ensuring stable calibration and minimizing cross-interference. It is ideal for process and combustion control, offering quick response to gas concentration changes and high specificity.
Product Focus: SERVOTOUGH Laser 3 Plus
The SERVOTOUGH Laser 3 Plus range includes compact gas monitors for in-situ cross-stack applications, measuring gases like oxygen, carbon monoxide, and methane. These analyzers offer stable, repeatable results with low installation and maintenance costs, suitable for oxidation control, safety monitoring, and combustion control.
Commissioning and Maintenance
Proper commissioning by trained engineers ensures safety and operational standards, reducing maintenance costs. Regular maintenance involves annual calibration, validation of purge flows, and checking analyzer alignment.
Sustainability and Corporate Responsibility
Servomex is committed to sustainability, aligning with UN Sustainable Development Goals and partnering with organizations like EcoAct and EcoVadis. The company aims to make industrial processes cleaner and more efficient, supporting local communities and adhering to ethical practices.
Conclusion
The magazine underscores the significance of TDL technology in achieving cleaner industrial processes and highlights Servomex's role in supporting global sustainability goals.
Product Overview and Installation
The document details the Servomex analyzer package, including spare parts and accessories, installation procedures, power-up and calibration processes, and maintenance requirements.
Application Focus: Process Heaters
Process heaters are crucial in industrial settings, consuming significant fuel and producing emissions. Optimizing the air-to-fuel ratio enhances efficiency and reduces emissions. The document discusses using Zirconia and TDL analyzers for oxygen analysis, emphasizing TDL's accuracy and ability to detect hazardous gas build-ups.
Product Focus: Ammonia Monitoring
Ammonia is vital in industrial processes, especially in DeNOx processes for NOx removal. Monitoring ammonia slip is crucial for process optimization and meeting environmental standards. The SERVOTOUGH Laser 3 Plus Environmental analyzer, with TDL technology, provides reliable ammonia slip control and meets US EPA standards.
Maintenance and Applications
Regular maintenance, including annual preventative measures and calibration, is essential for optimal analyzer performance. Key applications include process heaters, incinerators, power stations, and furnaces. TDL technology offers accurate in-situ measurements, avoiding complications of extractive methods.
Support and Resources
Servomex provides extensive support through expert papers, manuals, product brochures, and videos. The global service network offers service plans, spares, on-site support, and training. Integrated systems provide scalable solutions tailored to specific project needs.
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Catalog excerpts

Expert Solutions Issue 42 TDL technology-1

TUNABLE DIODE LASER GAS ANALYSIS ISSUE: 42 COMPACT, FAST-RESPONSE MEASUREMENTS Discover the SERVOTOUGH Laser 3 Plus range REDUCING NOx EMISSIONS TDL sensing solutions for ammonia slip Combustion control and process efficiency

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Expert Solutions Issue 42 TDL technology-2

GAS ANALYSIS TECHNOLOGY WITH LASER PRECISION Welcome to Issue 42 of our Expert Solutions (ES) magazine, which focuses on Servomex’s innovative Tunable Diode Laser (TDL) sensing technology, related products, and the applications where TDL analyzers are most effective. TDL sensing is highly specific to the gas of interest, and can be optimized to measure a range of gases. It powers the revolutionary SERVOTOUGH Laser 3 Plus range, with models designed for combustion monitoring, process control, and environmental measurements of ammonia. In this issue, we look at each of these analyzers, and highlight...

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Expert Solutions Issue 42 TDL technology-3

PRODUCT FOCUS MEASURING OXYGEN FOR SAFETY, EFFICIENCY, AND CONTROL FAST, ACCURATE PROCESS CONTROL MEASUREMENTS Oxygen (O2) is one of the most prevalent gases on the planet, making up approximately 21% of the Earth’s atmosphere, and is essential to human life. This makes it vital to many medical gas applications, but it is also widely measured in industry, with applications within the production of metals, plastics and power generation. The extensive range of oxide compounds used in many processes means that there are many applications where O2 measurements are crucial for process control, safety,...

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Expert Solutions Issue 42 TDL technology-4

TECHNOLOGY FOCUS SENSING TECHNOLOGY FOR FAST-RESPONSE MEASUREMENTS Tunable Diode Laser (TDL) technology offers a fast-response, accurate measurement that is highly specific to the gas of interest. TDL sensors use a single-line “monochromatic” spectroscopy technique that provides highly stable calibration, a continuous, fast, in-situ measurement, and the avoidance of cross-interference from other gases. The TDL system consists of a laser light source, transmitting optics, an optically accessible absorbing medium, receiving optics, and detector. The signal information is held in the gas absorption...

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Expert Solutions Issue 42 TDL technology-5

PRODUCT FOCUS Monitoring carbon monoxide (CO) levels is a key factor in optimizing combustion efficiency. In addition, a fuel-rich environment contains high levels of both CO and methane (CH4). This is a constant risk and potential source of explosion, carbon monoxide and methane analysis is an essential safety monitoring requirement. Low-NOx burners are highly effective at reducing unwanted emissions, but run a cooler, larger, more complex fame that is less stable than older burners. This flame instability has led to the need to improve flame-out detection Changes to the ambient conditions,...

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Expert Solutions Issue 42 TDL technology-6

GAS ANALYSIS THAT SUPPORTS A SUSTAINABLE FUTURE WATCH AS WE UNBOX THE SERVOTOUGH Laser 3 Plus Our new video reveals exactly what you get when you order a SERVOTOUGH Laser 3 Plus. Product Specialist Luke Purdie unboxes this compact, fast-response Tunable Diode Laser analyzer while discussing its features and benefits. HE EXPLAINS: ► What you get in the box with the analyzer, including spare parts and accessories ► The exterior ports and sockets available ► How the analyzer is installed ► The power-up and calibration processes ► The maintenance requirements and service support ► What other resources...

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Expert Solutions Issue 42 TDL technology-7

APPLICATION FOCUS Process heaters are designed to burn a fuel source in the presence of oxygen, generating heat for use elsewhere in a process. They consume large quantities of fuel, produce unwanted emissions, and are a potential safety hazard for personnel and plant alike. These properties make process efficiency a key concern. The key to combustion control, and reducing harmful emissions, is to optimize the air-to-fuel ratio within process heaters. Using excess fuel - referred to as fuel-rich conditions - is inefficient, costly, and unsafe, while using excess air is safer, but more inefficient....

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Expert Solutions Issue 42 TDL technology-8

PRODUCT FOCUS MEASURING AMMONIA FOR EFFICIENCY AND EMISSIONS REDUCTION Ammonia (NH3) is a colorless gas with a pungent odor, and is highly soluble in water. It is widely used in various industrial processes due to its unique properties and versatility. In power plants and various other combustion processes, the removal of waste NOx is typically achieved by DeNOx processes, where NH3 is injected into the flue gas flow from combustion, reacting with NOx to form water (H2O) and nitrogen (N2). Unreacted NH3 is commonly referred to as ammonia slip, and is generally held to <2 parts per million (ppm)...

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Expert Solutions Issue 42 TDL technology-9

APPLICATION FOCUS Reducing emissions of oxides of nitrogen (NOx) is a key objective for meeting environmental legislation, and an area of growing importance for power generation and hydrocarbon processing markets. It is important to effectively control NOx to meet legislative requirements and avoid fines; in addition, effective management has important benefits for the effectiveness and efficiency of a combustion process. In power plants and various other combustion processes, the removal of waste NOx - referred to as a DeNOx process - is typically achieved by selective catalytic reduction (SCR)...

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Expert Solutions Issue 42 TDL technology-10

GLOBAL SERVICE SUPPORT Servomex support doesn’t end with the supply of your analyzer or system. Our service team delivers expertise directly to your plant, with service plans that deliver protection, peace of mind, and partnership for your gas analysis. Global coverage is provided by service centers and mobile engineers worldwide, allowing the Servomex Service Network to ensure that your processes run efficiently, safely and profitably. Support offered includes service plans, spares, on-site support, commissioning, health checks, training, and equipment rental. We also provide expert support...

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Expert Solutions Issue 42 TDL technology-11

GET THE LATEST ALERTS ABOUT SERVOMEX SYSTEMS AND PRODUCTS Get the latest information directly on your phone or smart device by scanning the QR code. 2. VISIT: servomex.com/signup When you sign up to receive Servomex emails, you'll be the first to know about our new products. Take control of your preferences and make sure you get all the news that's relevant to you.

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