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DF750 Operator Manual

DF750 Operator Manual
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DF750 Operator Manual

Product catalog summary
Introduction
The NanoTrace Moisture Analyzer DF-750 by Delta F Corporation is designed for precise moisture measurement in gases, calibrated with NIST traceable gases.
Unpacking and Installation
Inspect packaging for damage and verify contents. Essential components include a power cord, USB memory stick, and instruction manual. The analyzer is pre-set for 120 VAC or 240 VAC operation.
Installation and Maintenance
Proper installation and maintenance are crucial. Regular calibration and purifier maintenance are necessary.
Specifications
Detailed specifications for moisture measurement and general operation are provided.
Operation
Instructions for starting up, shutting down, and operating the analyzer are included, covering gas connections and safety systems.
Options and Connectivity
Various options are available, including key locks and communication interfaces. The analyzer can connect to external devices via serial ports and analog outputs.
User Interface
Details on the data display screen, keypad functions, and menu structure are provided.
Sample Gas Handling
Guidelines for sample gas preparation, flow rate, and pressure are provided.
Service and Maintenance
Maintenance procedures for the moisture cell, vacuum pump, and gas purifier are outlined, along with troubleshooting tips.
Safety and Warranty
Safety warnings and material safety data sheets are included. The warranty section outlines terms and conditions.
Appendices
Additional information on user menu screens and the hydrogen service safety system is provided.
Key Sections
  • Figures and Tables: Illustrate the device's components and functions.
  • Cautions: Emphasizes following instructions to avoid damage and ensure safety.
  • Symbols and Explanations: Provides a list of symbols used throughout the manual.
  • Important Warnings: Highlights hazardous AC voltages and advises servicing by qualified personnel.
Critical Information
The analyzer must be operated according to instructions to prevent damage and ensure safety. An EMI disclaimer is included.
Interference Mitigation
If interference occurs, turn off the analyzer and consider reorienting the receiving antenna or placing the analyzer and receiver on different AC circuits.
Specifications
  • Moisture Detection: LDL is 200 ppt, with a resolution of 100 ppt and display accuracy of ±3% or ±0.2 ppb.
  • General Specifications: One-year warranty, requires 100-240 VAC power, operates within 10°C to 40°C.
  • Construction: NEMA 1 rated, designed for rack mounting.
Installation, Start Up, and Shut Down
  • Gas Connections: Connect the N2/Air supply to the aspirator.
  • Pneumatic and Sample Gas Connections: Ensure proper pressure and flow settings.
  • Electrical Connections: Ensure the power switch is off before connecting the power supply.
  • Hydrogen Service Safety System: Protects against explosion hazards when using hydrogen sample gas.
Start Up Procedure
Turn on the power and allow the analyzer to undergo diagnostic procedures. Ensure proper gas pressure and flow settings.
Pressure Ranges and Backflow Prevention
Recommended pressure ranges for various gases are outlined. A backflow prevention system is crucial to maintain flow through the analyzer.
System Data Download
System data should be downloaded and sent to the manufacturer for verification.
Analyzer Shut Down Procedures
For short-term shutdowns, turn off the power switch. For long-term shutdowns, use the system menu to isolate the analyzer.
Options
Several options are available, including a key lock, operating voltage settings, and a vacuum pump for insufficient gas flow scenarios.
Vacuum Pump Installation
The vacuum pump should be mounted within 8 feet of the analyzer.
Connecting to External Devices
The analyzer supports interfacing with external devices via rear panel ports.
User Interface
The front panel display includes a graphical user interface with alarm status and data line.
Isolation Mode and Pressure Alarm
When the moisture cell is isolated, a warning appears on the main display.
Restoring Sample Gas Flow
Ensure the outlet pressure is at or below the cell pressure at isolation before restoring flow.
Controls Menu
Allows users to manage gas flow through the moisture cell.
Back Flow Prevention System
Prevents contamination when gas flow is lost.
Calibration Menu
Zeroing features are available to manage offsets in ppb measurements.
User Zero Offset
Allows users to add a moisture ppb value to the displayed concentration.
Zero Gas Valves Control
Users can toggle the state of zero gas control valves.
Manual and AutoZero Processes
Manual Zero allows interactive zeroing, while AutoZero automates the process.
AutoZero Setup
Users can configure unattended zeroing at preset times.
Zero Calibration Process
Three zero calibration options are outlined: Stable, Quick, and Normal.
Data History Routine
Displays data in strip chart form for the last 24 hours.
Data Downloader Routine
Users can label data with unique location names and download specified data.
View Logs Menu
Allows access to past events, including zero calibrations and system errors.
Pump Capacity Test Log
Assesses the condition of the aspirator or vacuum pump.
Analyzer Setup
Includes settings for Gas Scale Factor, fan failure, and alarm setups.
Analog Output Setup
Allows users to configure the voltage or current output sent to a recorder.
Graph Setup
Adjusts the time scale on the analyzer's main data display.
Diagnostics Menu
Includes features like Active Zero On/Off and Test Relays.
Adjust Contrast
Allows users to modify the display screen contrast.
Power Up Default
Users can set default states for analyzer power-up.
Date/Time
Users can set calendar and clock parameters.
Communications
Sets parameters for serial PC communications.
Download System Data
Allows downloading of internal system data files to a USB stick.
User Interface and Firmware Upgrade
Includes a password-protected service menu for firmware upgrades.
Sample Gas Preparation and Delivery
Proper system functioning depends on parameters like flow, pressure, and background gas.
Service and Maintenance
For returns, a Return Material Authorization number is required.
Replaceable Parts
A list of replaceable parts is provided.
Troubleshooting
The analyzer performs internal monitoring and logs failures.
Theory of Operation
The DF-750 uses infrared absorption for moisture measurement.
Safety
Warnings include potential hazards from AC voltages.
Interference Mitigation
If interference is experienced, turn off the device and try recommended methods.
Material Safety Data Sheet (MSDS)
Provides safety information for Non-Reactive Gas Purifier Media.
First Aid Measures
Includes instructions for eye contact, skin contact, inhalation, and ingestion.
Fire-Fighting Measures
Use water, carbon dioxide, or foam to extinguish fires involving this material.
Accidental Release Measures
Contain and clean up the material while avoiding dust generation.
Handling and Storage
Store in a cool, dry place away from incompatible materials.
Exposure Controls/Personal Protection
Use appropriate protective equipment.
Stability and Reactivity
The product is stable under recommended storage conditions.
Disposal Considerations
Disposal should comply with regulations.
Regulatory Information
The product complies with various regulations.
Warranty
Delta F Corporation provides a one-year warranty against defects.
Overview
This document provides detailed technical specifications, installation procedures, safety systems, and maintenance guidelines for the DF-750 analyzer.
Specifications
Includes general and moisture-specific specifications.
Installation and Setup
Detailed instructions for electrical and pneumatic connections are provided.
Analyzer Operation
Outlines startup and shutdown procedures.
Safety Systems
The Hydrogen Service Safety System is crucial for safe operation with hydrogen gas.
Maintenance
Regular maintenance is essential for the gas purifier and vacuum pump.
Data Management
Includes sections on data download, history routines, and error codes.
Safety and Cautions
Important warnings and symbols are explained.
Appendices
Appendix A provides user menu screens, while Appendix B details the Hydrogen Service Safety System.
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Catalog excerpts

DF750 Operator Manual-1

NanoTrace Moisture Analyzer DF-750 Instruction Manual Firmware Version 5.2.5 DELTA F CORPORATION 4 Constitution Way, Woburn, MA 01801-1087 Telephone: (781) 935-4600 FAX: (781) 938-0531

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DF750 Operator Manual-2

The Delta F Difference Your NanoTrace Moisture Analyzer has been designed, manufactured and is supported under the tightest of controls, thus helping to insure the highest possible standards of quality. Every analyzer that Delta F manufactures is tested and operated on a variety of gas concentrations to insure that it functions properly when you receive it. The certificate of calibration assures your analyzer has been calibrated on gases that are traceable to NIST standards. With proper maintenance, your analyzer should remain calibrated for years. For a fast and successful startup, please read...

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DF750 Operator Manual-3

Read Me First… Unpacking Procedure Follow the procedure below to unpack your NanoTrace Moisture Analyzer 1. Examine the condition of the packaging and its contents. If any damage is apparent, immediately notify the carrier and Delta F. Do not proceed with the installation. 2. Check the contents against the packing slip to make sure the shipment is complete. Unattached equipment may be shipped with the analyzer in supplemental packaging. Shortages should be reported to Delta F immediately. 3. All NanoTrace Moisture Analyzers are shipped with the following: Item Delta F Part Number Power cord with...

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DF750 Operator Manual-4

and span calibrations, and purifier maintenance, must be determined and followed carefully. Thank You Thank you for selecting the NanoTrace Moisture Analyzer. Delta F designs, manufactures, exhaustively tests, and supports every analyzer under the tightest quality controls. You should expect every Delta F analyzer to arrive in perfect working order and, with good maintenance, provide years of troublefree service. Please call the Service Phone Line at (781) 935-5808 if you need assistance or if you have suggestions, or use our Service Fax Line at (781) 932-0053 or e-mail us at [email protected]....

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DF750 Operator Manual-11

2 Cautions There are a number of warnings and cautions that must be observed to avoid damage to the analyzer as well to insure the safety of its users. The analyzer must be operated in a manner specified in this manual. Delta F cannot be responsible for direct or consequential damages that result from installing or operating the analyzer in a manner not described in this manual. Importantly, the analyzer has been designed for use with inert, non-toxic, non-combustible sample gases only. Delta F cannot be responsible for direct or consequential damages that result from using the analyzer with...

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DF750 Operator Manual-12

CAUTION Do not setup or operate this analyzer without a complete understanding of the instructions in this manual. Do not connect this Analyzer to a power source until all signal and plumbing connections are made. CAUTION This analyzer must be operated in a manner consistent with its intended use and as specified in this manual. EMI DISCLAIMER This Analyzer generates and uses small amounts of radio frequency energy. There is no guarantee that interference to radio or television signals will not occur in a particular installation. If interference is experienced, turn-off the analyzer. If the interference...

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DF750 Operator Manual-13

3 Specifications 3.1 Moisture Lowest Detection Level (LDL): 200 ppt @ Constant Conditions Resolution: Analytical (Smallest Detectable Change): 100 ppt Display: 10 ppt Accuracy: Greater of ±3% of reading or ±0.2 ppb @ Constant Conditions Speed of Response: Typically 10 minutes to reach 90 percent of an upward step change Upset Recovery Time: Typically less than 5 minutes from a high ppb upset to within 10 ppb of the previously stable reading. Range: 0-20 ppm Background Gas Compatibility: All inert and passive gases including N2, H2, He, Ar and O2 Return Pressure: Variable from 200 – 760 Torr based...

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DF750 Operator Manual-14

Audible/Visual Alarm Status Indicators: Four Moisture levels, Temperature, Moisture cell Diagnostic, Zero Verification or Calibration in Process, Moisture Analyzer off-line, Analog output freeze during calibration. Alarm Relays: Four non-latching, independently assignable to moisture alarms or to moisture calibration-in-process indicator. SPDT contacts rated at 1 Amp @ 30 VDC. Fail safe action upon loss of power to alarm condition. Not designed to switch AC power. Storage Temperature: Not to exceed 50° C (122° F) Construction: NEMA 1, 19 inch rack mount Dimensions: 19 inch (48.3cm) wide x 10.5...

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DF750 Operator Manual-15

Figure 1: Overall View

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DF750 Operator Manual-17

4 Installation, Start Up and Shut Down Installation of the analyzer requires the following steps be followed: # Connecting the N2/Air supply to the aspirator Connecting an exhaust tube to the aspirator outlet, if needed Connecting the pneumatic pressure service to the pneumatic inlet fitting Connecting the sample gas line to the analyzer inlet fitting Making the power connection to the analyzer Installation of the zero gas purifier POWER SWITCH High Capacity Gas Purifier Installation Date: Part No. 16221780 Figure 2: Major Internal Components Installation, Start Up and Shut Down

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DF750 Operator Manual-18

4.1 Analyzer Installation 4.1.1 Gas Connections 4.1.1.1 Aspirator The standard vacuum source provided with the DF-750 analyzer is a factory installed aspirator as shown in Figure 3. Aspirator installation with the optional gas panel is identical. SAMPLE VENT ASPIRATOR 80 psi IN Figure 3: Aspirator Installation A regulated source of dry compressed gas (either N2 or air) is required at 80psi and a flow rate of approximately 15 slpm. The use of N2 is required when the analyzer is used in an H2 application. Connection is made to the aspirator by way of a ¼ inch compression fitting labeled “80 psi...

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DF750 Operator Manual-19

The aspirator needle valve should be opened (CCW) completely. Be sure to use a backup wrench when making all connections to the aspirator. 4.1.1.2 Vacuum Pump An optional vacuum pump can be purchased for those cases where there is insufficient gas pressure or flow to operate the aspirator, or when the analyzer is installed in a portable cart and connection to a continuous gas supply is inconvenient. See page 23 for information on the installation of the optional vacuum pump. 4.1.2 Pneumatic Pressure Line Connection The pneumatic gas connection is a 1/8 inch compression fitting as shown in Figure...

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