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NIR

NIR

NIR

Product catalog summary
Introduction
Manufacturers are increasingly integrating laboratory analysis technologies into their production processes to enhance product quality and manufacturing efficiency. This approach allows for better control over the manufacturing process, optimizing material use and reducing off-specification material production, thereby saving on reprocessing or disposal costs.
Technical Specifications
  • ATEX: EX II D 1/2 IP65 T80
  • Operation pressure: 30 bar
  • Size: 220x220x135 mm / 5 kg
  • Sapphire Window ROZ90
  • Automatic referencing
  • Redundant light source
  • Connectivity: Bluetooth, RS 232, RS 422
  • Wavelength range: 350-1750nm
  • Color Camera: 80μ resolution
  • PC-Operated
  • Ambient temperature: -10 to 40°C
  • Simple installation, no maintenance required
Real-Time Monitoring of Blend Uniformity
The system uses Near-Infrared (NIR) spectroscopy for real-time monitoring of blend ratios and uniformity. The process involves scanning substances through a sapphire measuring window, using a redundant light source and a light receiver with a glass fiber, dispersion element, and diode array.
Measurement Approaches
  • Unsupervised (Homogeneity): NIR can determine product consistency without pre-training. The spectral variation distribution helps identify the mixing endpoint, showing a decrease in initial variation over time.
  • Fingerprint (Quality): Pre-measurement allows control over recipe components and distribution. A certified sample's spectrum is used to determine mixing endpoints and recipe compliance.
  • Complete (Quality & Quantity): Involves pre-training each component, offering 100% control over each product component, though it requires significant preparation effort.
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Catalog excerpts

NIR-1

Realtime Monitoring of Blend Uniformity Spectroscopic technique for process measurements Your specialist for complete handling-, blendingand cleaning technologies Today many manufactures are striving not only to produce the product with the highest quality but also to improve manufacturing efciency by taking analysis technology from the laboratory and applying them in their plants. By gaining tighter control over the manufacturing process, it is possible to optimize the use of materials and reduce or eleminate the production of off-specications material, thus saving reprocessing or disposal costs.

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NIR-2

scheme of func on Funktionsprinzip Real Time Monitoring of Blend Ra o, Blend Uniformity 1 substance to be scanned 2 sapphire measuring window 3 redundant light source 4 light reciever / glass bre 5 dispersion element 6 diode array Unsupervised (Homogenity): NIR can be applied to determine the product consistency unsupervised, this requires no pre-training (calibra on) of the device prior to a measurement. The measurement data is processed and the distribu on of the spectral varia on is used to determine the end point of mixing. Resul ng an ini al lage varia on decreasing over me. Fingerprint...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.