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Quick-disconnect couplings

Quick-disconnect couplings
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Quick-disconnect couplings

Product catalog summary

1. Overview

This document details technical specifications, design features, and application guidelines for various quick couplings used in medical, biological, chemical, food, pneumatic, and industrial fluid systems. The couplings are primarily made from PVDF, brass, stainless steel, and feature safety, sterilizability, and ease of use.

2. Product Range and Materials

  • Materials: PVDF bodies and safety elements, brass, stainless steel; seals made from EPDM/FDA, Viton, Kalrez, Perbunan N, and FPM (Viton).
  • Special Features: Pre-coated threads with Loctite 5061, degreasing cleaning, glass or PTFE locking balls, silicone membranes for sampling, titanium springs for self-closing valves, stainless steel springs and balls for durability.
  • Sizes: Nominal diameters range from DN 2.7 mm to DN 24 mm, with common sizes DN 10 mm (3/8") and DN 12 mm (1/2").
  • Color Coding: Blue, red, and natural (white) for easy identification and prevention of cross-contamination.

3. Technical Specifications

  • Nominal Pressure: Up to 10 bar at 20°C for PVDF couplings; up to 35 bar for brass/steel series.
  • Operating Temperature: -40°C to +120°C for PVDF (sterilizable up to 150-160°C); -40°C to +200°C for stainless steel Viton-sealed couplings.
  • Compatibility: DIN/ISO 58352 nipple profiles; interchangeable with common competitive products in pneumatic series.
  • Flow Capacity: Kv values range from approximately 220 l/h to 7800 l/h for PVDF couplings; airflow rates from 280 to 1400 NI/min at 1 bar differential for pneumatic series.

4. Coupling Functions and Types

  • Valve Options: Double-sided shut-off (both coupler and nipple with valves), one-sided shut-off (coupler with valve, nipple without), and free passage (no valves).
  • Connection Types: Female and male threads, hose nipples, SERTO unions, panel mounting, and tube connections.
  • Operation: Designed for quick, one-handed, tool-free operation with detachable hose connections and clear color markings.

5. Product Series and Variants

  • PVDF Quick Couplings: Emphasize chemical resistance, sterilizability, and safety for medical and food applications.
  • Brass/Steel Pneumatic Series (20, 21, 22): Miniature to standard air-line couplings with nominal sizes from 2.7 to 24 mm², operating pressures up to 35 bar, and airflow rates from 280 to 1400 NI/min.
  • SERTO Stainless Steel Series (20E, 21E): High corrosion resistance, Viton seals, operating temperatures up to 200°C, suitable for demanding chemical and medical environments.

6. Ordering and Customization

  • Ordering codes specify coupling type (valve presence), nominal diameter, connection type, and optional features such as stainless steel locking or sampling membranes.
  • Special options include HOSPAL machine compatibility and customized membrane or valve configurations.
  • Some items are available on request and not stocked regularly.

7. Applications

Suitable for liquids, gases, vacuum, and drinking water in laboratories, medical technology, dialysis, biological and chemical processes, food industry, pneumatic systems, measurement and control lines, miniature pneumatic tools, spray devices, and cooling lines.

8. Key Recommendations and Best Practices

  • Select coupling configuration based on required shut-off function and connection type.
  • Use color coding to prevent cross-contamination and ensure correct assembly.
  • Choose seals and membranes appropriate for chemical compatibility and sampling needs.
  • Ensure proper thread sealing using pre-coated threads with Loctite 5061.
  • Strictly adhere to temperature and pressure limits to maintain safety and performance.
  • Consider stainless steel and Viton seals for enhanced chemical resistance and higher temperature tolerance.
  • One-handed, tool-free operation enhances safety and ease during connection/disconnection under pressure.

9. Summary of Critical Parameters

ParameterValue/Range
Nominal Pressure10 bar at 20°C (PVDF); up to 35 bar (brass/steel series)
Operating Temperature-40°C to +120°C (PVDF), sterilizable up to 150-160°C; -40°C to +200°C (stainless steel Viton seals)
Nominal DiameterDN 2.7 mm to DN 24 mm (common: DN 10 mm, DN 12 mm)
MaterialsPVDF, Brass, Stainless Steel; Seals EPDM/FDA, Viton, Kalrez, Perbunan N, FPM
Flow Capacity (Kv / Airflow)220 l/h to 7800 l/h (PVDF); 280 to 1400 NI/min at 1 bar (pneumatic series)
Color CodingBlue, Red, Natural (White)

10. Manufacturer Notes

  • The manufacturer reserves the right to modify designs and dimensions without prior notice to incorporate new manufacturing processes or comply with updated standards.
  • Dimension and weight data are provided per model to assist in selection and installation.
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Catalog excerpts

Quick-disconnect couplings-2

Seite/Page/Page11.2-11.6 Seite/Page/Page11.15-11.16 Seite/Page/Page11.22-11.24 SERTO chemDN 10PVDF Serie 20DN 2,7 / 5,5 mm2Messing Serie 20 EDN 2,7 / 5,5 mm2Edelstahl > 11.9-11.13 11.17-11.18 SERTO chemDN 5PVDF Serie 21DN 5 / 20 mm2Messing > Sonderausfhrungen:Excution en option:Optional Services: 11.19-11.20 Serie 22DN 5,5 / 24 mm2Messing Spezialreinigung 쩖 entfettetNettoyage spcial d閩graissSpecial treatment- degreased Vorbeschichtete Einschraubgewinde mit Loctite 5061Filetage pr enduits avec Loctite 5061Pre-coated threads with Loctite 5061 >

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Quick-disconnect couplings-7

KupplerAccouplementCouplingSteckerEmboutNipplemit Ventilavec soupapewith valve ohne Ventilsans soupapewithout valvemit Ventilavec soupapewith valveDialyse KupplerAccouplement pour la dialyseCouplings for dialysis CO KV-DI-S / KV-DM-S CO KSV-DI-S / KSV-DM-S mit SERTO-Anschluss/ avec raccord SERTO / with SERTO unionTypdLDSWSW1eKvg/Stk.l/h > mit SERTO-Anschluss/ avec raccord SERTO / with SERTO unionTyp֖dLl1SWSW1eKvg/Stk.l/h CO KV-DIS6753022123,124034,1CO KV-DI֖S8783022145,140035,6CO KV-DIS10823022176,760039,5CO KV-DM֖S121003927197,250066,9 CO KSV-DIS6664122123,122017,6CO KSV-DI֖S8694422145,122019,1CO...

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Quick-disconnect couplings-8

ohne Ventilsans soupapewithout valvemit Ventilavec soupapewith valveDialyse KupplerAccouplement pour la dialyseCouplings for dialysis CO K-DIU-T CO KV-DIU-T mit Schlauchtlle / avec douille cannele / with hose nippleTyp쩖TDefzKv g/Stk.l/h mit Schlauchtlle / avec douille cannele / with hose nippleTyp쩖TDefzKvg/Stk.l/h CO K-DIUT66,547,51735040,5CO K-DIU֖T88,56,59,517130039,6 CO KV-DIUT66,547,51735047,2CO KV-DIU֖T88,56,59,51755046,3 CO K-DIU-S CO KV-DIU-S mit SERTO-Anschluss/ avec raccord SERTO / with SERTO unionTypdLeSWKvg/Stk.l/h mit SERTO-Anschluss/ avec raccord SERTO / with SERTO unionTyp֖dLeSWKvg/Stk.l/h...

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Quick-disconnect couplings-9

SchnellkupplungenAccouplements rapidesQuick couplings PVDF Ideal einsetzbar bei: Flssigkeiten, Gasen, Vacuum, Trinkwasser, in Labors, Medizintechnik und im Lebensmittelbereich Parfaitement utilisable pour: Liquides, gaz, vide, eau potable, dans des laboratoires, technique m༩dicinale et dans le domaine des denres alimentaires Perfectly suitable for: Liquids, gas, vacuum, drinking water, in laboratories, medical engineering and for the foodstuff industry >

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Quick-disconnect couplings-10

SchnellkupplungenAccouplements rapidesQuick couplings PVDF Materialien Gewindestck, Ventilkrper und H춼lse aus PVDF, weiss,Federn aus nichtrostendemStahl 1.4571. O-Ring ausViton. Partie filete, corps du robinet et douille en PVDF blanc. Ressorts en acier inoxydable1.4571. Joint O-ring en Viton. Thread part, valve body and sleeve in white PVDF.Spring in stainless steel1.4571. O-ring in Viton. Betriebstemperatur Plage de temprature Temperature range -40 bis +120驰Csterilisierbar bis 160C -40 jusquВ +120Cst఩rilisable jusquҠ 160C -40 up to +120аCsterilizable until 160C Nenndruck Pression nominale Nominal...

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Quick-disconnect couplings-12

mit Ventilavec soupapewith valve TypeASWSW1DGLL1L2gr/Stk CO KA214-6P4 x 6171425,5M10 x 16818718,2CO KA214-8P6 x 8171725,5M12 x 16818719,3 > mit Ventil / avec soupape / with valve TypeASWDGG1LL1gr/Stk CO KA215-6P4 x 61728M10 x 1M25 x 1561328,4CO KA215-8P6 x 81728M12 x 1M25 x 1561328,9Mutter chemisch vernickelt / Ecrou avec nickelage chimique / Nut chemically nickel-plated > mit Ventil / avec soupape / with valve TypeASWDG1LL1gr/Stk CO KA216-LW4P41728M25 x 1601727,0CO KA216-LW6P61728M25 x 1601727,7Mutter chemisch vernickelt / Ecrou avec nickelage chimique / Nut chemically nickel-plated >

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Quick-disconnect couplings-13

ohne Ventilsans soupapewithout valve TypeADLL2gr/Stk CO T211LW4P425,532171,0CO T211LW6P625,532171,1 > ohne Ventilsans soupapewithout valve TypeGSWDLL1L2gr/Stk CO T212-G > 1 颁 > 8 PG > 1 ĢD > 8 1425,5241481,9CO T212-G > 1 ⁄ > 4 PG > 1 ⁄ > 4 1725,5251493,3 > GG ohne Ventilsans soupapewithout valve TypeGSWDLL1L2gr/Stk CO T213-G > 1 ⢁ > 8 PG > 1 ĢD > 8 1425,5251472,2CO T213-G > 1 ⁄ > 4 PG > 1 ⁄ > 4 1725,5281493,4 >

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Quick-disconnect couplings-14

ohne Ventilsans soupapewithout valve TypeASWSW1DGLL1L2gr/Stk CO T214-6P4 x 6141425,5M10 x 13214133,4CO T214-8P6 x 8141725,5M12 x 13214134,2 > mit Ventilavec soupapewith valve TypeASWLL1L2gr/Stk CO TA211LW4P4174614176,3CO TA211LW6P6174614176,6 > G mit Ventilavec soupapewith valve TypeGSWLL1L2gr/Stk CO TA212-G > 1 颁 > 8 PG > 1 ĢD > 8 17391478,4CO TA212-G > 1 ⁄ > 4 PG > 1 ⁄ > 4 174114911,5 >

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Quick-disconnect couplings-15

G mit Ventilavec soupapewith valve TypeGSWLL1L2gr/Stk CO TA213-G > 1 ⢁ > 8 PG > 1 ĢD > 8 17361477,5CO TA213-G > 1 ⁄ > 4 PG > 1 ⁄ > 4 17381477,9 >

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Quick-disconnect couplings-16

-Sekundenschnelles Verbinden undTrennen von Leitungen-Einfachste Einhandbedienung ohneWerkzeug-Selbstttige Ventile erlauben denKupplungsvorgang unter Druck-Sehr kleine Baumasse bei grosserDurchflussleistung-Eine Vielfalt von Kupplungsvariantenerlauben ein breites Anwendungs-spektrum und einfachen Einbau. -Assemblage et sऩparation instantan deconduites-Manipulation trs simple 騠 laide dҒuneseule main et sans outils-Manipulation sous pression grce lasoupape incorpor⠩e qui souvre ou seferme automatiquement-TrҨs faibles dimensions en fonction dudbit-Une grande diversit de variantes d驒accouplements...

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Quick-disconnect couplings-17

fr Mess- und Steuerleitungen,Miniaturpneumatik usw.Technische HinweiseKupplungsteil und Steckerteil aus Messingvernickelt, Federn und Kugeln aus nichtrostendem Stahl, Dichtungen ausPerbunan N.Betriebstemperaturen-20bis +90찰C(kurzfristig -40bis +120аC).Luftdurchlass 280 NI/min bei 1 barDruckdifferenz.Nenndruck 35 bar. pour les conduites de mesure et de com-mande, la pneumatique miniaturise etc.Donnes techniquesCoupleur et embout en laiton nickel驩, ressorts et billes en acier inoxydable,joints en Perbunan N.Domaine des tempraturesadmissibles -20鰠 +90C(momentanЩment -40Р +120C).DЩbit 280 NI/min...

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Quick-disconnect couplings-19

fr Steuerleitungen, Minidruckluftwerk-zeuge, Sprhger켤te, Khlleitungen usw.Technische HinweiseKupplungsteil und Steckerteil aus Messingvernickelt, Federn und Kugeln aus nichtrostendem Stahl, Dichtungen ausPerbunan N.Betriebstemperaturen -20bis +90찰C (kurzfristig -40bis +120аC). Luftdurchlass 760 NI/minbei 1 bar Druckdifferenz.Nenndruck 35 bar. pour conduites de commande, outillageminiature air comprim, appareils pul-v੩risateurs, conduites de refroidissement,etc.Donnes techniquesCoupleur et embout en laiton nickel, ressorts et billes en acier inoxydable,joints en Perbunan N.Domaine des temp驩raturesadmissibles...

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