DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE
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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 1

PRODUCT INFORMATION ■sera DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE PRODUCT INFORMATION ■sera clean - reliable - low maintenance

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 2

sera An enterprise of the future sera is one of the world’s leading companies in the field of dosing and compressor technology – for over 70 years, the sera business group has been developing and producing solutions for applications that require precise dosing, feeding and compression of liquids and gases. As an independent family business with headquarters in Immenhausen and subsidiaries in the UK, South Africa, Spain, Austria and Switzerland as well as over 30 strong partners representing sera in more than 80 countries, we guarantee professional support, advice and services on the ground...

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 3

CLEAN. SAFE. RELIABLE. We create added value for people and the environment. sera has an extensive product portfolio, providing the right solutions for many of your applications worldwide. We develop and manufacture high-quality gas compression products at our facilities, and offer a number of system solutions for a wide range of applications involving hydrogen. Products for system monitoring and planning as well as customised solutions round off our portfolio. Our customers all over the world also benefit from our comprehensive services, which include assistance with planning and...

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 4

THE RELIABLE SOLUTION FOR CLEAN HIGH-PRESSURE AND EXTREME-PRESSURE COMPRESSION sera has provided reliable gas compression solutions without oil, contamination or leakage for many decades. Our newly developed, innovative dry-running piston compressors with electrohydrostatic drives perfectly complement our established metal diaphragm technology. They enable reliable and energy-efficient compression of particle-free gases such as hydrogen, nitrogen, helium, argon or ethylene to extreme pressures without the use of lubricants. These innovative piston compressors from sera are ideal when large...

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 5

HYDRAULICALLY COUPLED COMPRESSOR STAGES ELECTROHYDROSTATIC DRIVE The compressor unit consists of two coaxially arranged vertical gas cylinders, each mechanically connected to and driven by a hydraulic cylinder. A space between the gas cylinders and drive cylinders safely prevents hydraulic fluid from contaminating the medium. The two drive cylinders are hydraulically coupled with each other via a connecting line. The gas cylinders are liquid cooled using an outer cooling jacket. This dissipates frictional heat and significantly extends the service life of the seal and guide systems. The...

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 6

MARKETS AND APPLICATIONS Hydrogen refuelling stations At a time when fossil fuels are running out and environmental protection is becoming increasingly essential to our planet, hydrogen refuelling stations have found their place in the energy revolution. Vehicles powered by fuel cells require gaseous hydrogen for refuelling. Our innovative compressor is ideal in this application, compressing large quantities of H2 to up to 1,000 bar. The unique design reliably prevents fuel contamination and satisfies the high cleanliness standards required by vehicle manufacturers. Power-to-gas...

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 7

MARKETS AND APPLICATIONS Hot isostatic presses The extreme-strength metal and ceramic components with low dimensional tolerances which are found in the aerospace and automotive industries are often produced using hot isostatic presses. Here, parts are simultaneously hot-pressed and sintered at temperatures of up to 2,000 °C and pressures of 1,000 to 2,000 bar using inert gas. This manufacturing technology generally uses argon, which can be compressed reliably and energy efficiently with our electrohydrostatically powered dry-running piston compressors. Airbag inflators Airbags have...

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 8

Q Gas valves ^ Tie rod Gas piston Spacer/lantern [p Piston rod [p Drive cylinder 3 Sensors Electric motor Hydraulic pump 10 Oil tank jTl Cooling jacket

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 9

OIL-FREE, SAFE COMPRESSION Oil-free, safe compression and feeding up to 1,000 bar in the standard model thanks to: EASY SERVICING • Easily accessible maintenance openings • No need to completely dismantle the compressor to access the seal and guide systems • Large maintenance openings • Generous number of maintenance openings in the lantern • The vertical arrangement of the gas cylinders • The gas cylinders being above the drive cylinders • A long spacer between the gas and drive cylinders • Spacer flushing to remove leaks • The special gas piston, seal system and guide system design ROBUST...

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 10

Number of stages Max. compression ratio per stage Min. suction pressure Max. suction pressure Max. discharge pressure Max. number of double strokes

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 11

30 bar(g) g 200 bar(g) 200 bar(g) g 500 bar(g) 30 bar(g) g 500 bar(g) 500 bar(g) g 700 bar(g) 300 bar(g) g 700 bar(g) 500 bar(g) g 900 bar(g) 300 bar(g) g 900 bar(g) sera dry-running, electrohydrostatically powered piston compressors and systems meet the requirements of the following European Union directives: • Machinery Directive 2006/42/EU • Pressure Equipment Directive 2014/68/EU • ATEX Product Directive 2014/34/EU • Low Voltage Directive 2014/35/EU

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DRY-RUNNING PISTON COMPRESSOR WITH ELECTRO-HYDROSTATIC DRIVE - 12

CONTACT sera ComPress GmbH sera-StraBe 1 34376 Immenhausen Germany sera Vertriebsservice Sud GmbH Dr. Ernst-Derra-StraBe 8 94036 Passau Germany sera Technology Austria GmbH Etzelshofen 135 A-4975 Suben Austria info-compress@sera-web.com www.sera-web.com sales.sued@sera-web.com sales.at@sera-web.com www.sera-web.comwww.sera-web.com sera Technology Swiss GmbH Altenmatteweg 5 CH-4144 Arlesheim Switzerland Tel.: +41 61 51142-60 Fax: +41 61 51142-61 info.ch@sera-web.com www.sera-web.com sera ProDos UK Ltd. Axon 2, Commerce Road, Lynchwood Peterborough, PE2 6LR United Kingdom Tel.: +44 1733...

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