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Datasheet Mass Flow Controller SFC4000 for Gases

Datasheet Mass Flow Controller SFC4000 for Gases
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Datasheet Mass Flow Controller SFC4000 for Gases

Product catalog summary
Introduction
The SFC4000 is a high-performance CMOSens® Mass Flow Controller designed for precise gas flow control, featuring high accuracy and rapid response time. It integrates sensor technology with signal processing on a single chip for cost-effectiveness.
Specifications
The device operates with a unipolar power supply and provides analog interfaces. It is digitally calibrated, temperature compensated, and supports various fittings, handling pressures up to 10 bar.
Performance
It offers a wide control range and operates effectively within specified temperature ranges, resistant to electromagnetic disturbances, ensuring accurate flow control.
Working Principle
The SFC4000 uses the calorimetric principle for mass flow measurement, integrating sensor and signal processing for fast and precise measurements.
Signal Processing
The device uses an external EEPROM for calibration data, providing linearized and temperature-compensated output signals for accurate flow control.
Packaging and Materials
Housed in a vacuum-tight stainless steel package, it ensures reliability under high pressure. Wetted materials include various compatible substances for different gases.
Applications
Suitable for process control, analytical instrumentation, medical applications, fuel cells, and gas flow metrology.
Wetted Materials
Includes aluminum, silicon, stainless steel, glass, and Viton® for sealing, with alternatives for OEM applications.
Operation with Different Gas Types
Available in versions for nitrogen or air, with options for other gases. Safety instructions are crucial for handling toxic or corrosive gases.
Safety Instructions
Designed for safe use with various gases, featuring a vacuum-tight package and limited sensor heating energy. Leak checks and material compatibility are essential.
Electrical Connection
Uses a standard Sub-D 9-pin connector, requiring a power supply of +14 to +24 VDC, with analog and digital interfaces for control.
Ratings and Electrical Specifications
Operates at temperatures from 0°C to 50°C and pressures up to 10 bar, with specific voltage and resistance parameters.
Physical Dimensions and Mounting
Housed in aluminum, designed to withstand up to 10 bars of pressure, with detailed dimensions and mounting information.
Ordering Information
Compatible with the discontinued PC1 model, requiring details on product family, interface, gas type, and flow range for orders.
Important Notices
Includes warranty information, liability disclaimers, ESD precautions, and compliance with RoHS and WEEE directives.
RoHS Directive
Restricts hazardous substances in equipment to protect health and the environment.
Product Compliance
Complies with FCC Class B limits and EN standards for minimal interference and emission.
Interference Mitigation
Advises on reorienting antennas, increasing device separation, using different circuits, or consulting technicians if interference occurs.
Return Policy
Defective products must be returned to the factory at the buyer's expense.
Contact Information
Provides contact details for Sensirion's headquarters and sales offices worldwide.
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Catalog excerpts

Datasheet Mass Flow Controller SFC4000 for Gases -1

SFC4000 Ultra-Fast CMOSens® Mass Flow Controller for Gases SENSIRION TH SENSOR COMPANY - High accuracy Mass Flow Controller (0.8% of set point for 10 - 100% FS) - Ultra fast settling time (<100ms to within 2% of setpoint) - CMOSens technology - Analog interface (0-5Vdc) - Unipolar Power Supply (14 to 24 Vdc) - Down-mount, VCR, VCO fittings - Digitally calibrated & temperature compensated - NIST traceable calibration - Product I nformati on March 2009 - v25 CMOSens® SFC4000 Product Summary The CMOSens® SFC4000 mass flow controller enables the very fast and accurate control of gas flows over a very wide range. Its leading performance is based on Sensirion's unsurpassed CMOSens® sensor technology which combines a high precision sensor element with the amplification and A/D converter circuit on one single CMOS chip. The digital calibrated and temperature compensated sensor signal is converted directly on the CMOSens® chip into a PWM signal which is used in a fast analog controlling circuit to control the valve. This results in very high accuracy, fast settling time and large dynamic range. The CMOSens® sensor is packed in a vacuum tight stainless steel package which is mounted on a rugged aluminum housing. This makes the SFC4000 mass flow controller the best choice for a wide range of applications, such as mass flow controlling in process control, analytical instrumentation, medical applications, fuel cells, as well as gas flow metrology. The SFC4000 provides analog electrical interfaces for input and output signals (0- 5 V) and requires a standard supply voltage between 14 and 24 VDC. It can be operated at input pressures of up to 10 bar (145 psi). The SFC4000 is the result of intensive optimizations of the Sensirion PC1 mass flow controller. The new SFC4000 is highly compatible to the PC1 and offers even better specifications and a simpler power supply concept. www.sensirion.com Sensirion - the sensor company

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Datasheet Mass Flow Controller SFC4000 for Gases -2

CMOSens® SFC4000 Mass Flow Controller for Gases SeNSIRION TH StNSOR COMPANY Setpoint (0-5Vdc) Measured Mass Flow (0-5Vdc) Valve Controlled Mass Flow ) Input pressure P1 q (max. ambient pressure +10bar) Figure 1: Block Diagram CMOSens® SFC4000 Mass Flow Controller. Introductory Description The overall performance of a mass flow controller depends mainly on the mass flow sensor used in it. The heart of the SFC4000 Mass Flow Controller is powered by Sensirion's unsurpassed CMOSens® sensor technology. The SFC4000 Mass Flow Controller therefore provides very high performance and accuracy at very attractive...

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Datasheet Mass Flow Controller SFC4000 for Gases -3

Datasheet table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:5.00pt "Arial", sans-serif; } .font1 { font:6.00pt "Arial", sans-serif; } .font2 { font:8.00pt "Arial", sans-serif; } .font3 { font:9.00pt "Arial", sans-serif; } .font4 { font:10.50pt "Arial", sans-serif; } .font5 { font:11.00pt "Arial", sans-serif; } .font6 { font:22.50pt "Arial", sans-serif; } CMOSens® SFC4000 Mass Flow Controller for Gases SENSIRION th sensor company 1 CMOSens® SFC4000 Mass Flow Controller Performance Table 1: Overview of CMOSens® SFC4000 Mass Flow Controller Sp)cifications All data, unless...

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Datasheet Mass Flow Controller SFC4000 for Gases -4

CMOSens® SFC4000 Mass Flow Controller for Gases SENSIRION th sensor company 1.1 Accuracy Figure 2 compares the setpoint accuracy of a conventional mass flow controller with a CMOSens® SFC4000. Typically an accuracy of 1% FS (full scale) is stated for mass flow controllers using conventional sensor technology. The graph shows this in relation to the accuracy of the SFC4000 mass flow controller. It can be seen that especially at low flow rates the CMOSens® technology reaches superior performance. In Figure 3 the repeatability of the SFC4000 devices is compared with the repeatability of a typical...

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Datasheet Mass Flow Controller SFC4000 for Gases -5

CMOSens® SFC4000 Mass Flow Controller for Gases SENSIRION th sensor company 2 Working Principle of the CMOSens® Mass Flow Controller 2.1 Calorimetric Principle for Mass Flow Measurement The CMOSens® SFC4000 measures the mass gas flow using the calorimetric principle of measuring heat transfer. A heating element on a thermally insulated membrane is kept above ambient temperature. In the presence of gas flow, the temperature distribution up-and downstream is disturbed. This asymmetry is then measured. The whole arrangement is carried out on a silicon chip using CMOS standard processes. Due to the...

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Datasheet Mass Flow Controller SFC4000 for Gases -6

CMOSens® SFC4000 Mass Flow Controller for Gases SENSIRION th sensor company CMOSens® Chip Digital linearisation & temperature compensation Fast linearised and temperature compensated PWM signal for use in control loop - _n_nn_ raw data linearised & from the temperature flow sensor compensated signal EEPROM Calibration data stored on an external EEPROM Figure 6: Flow signal processing diagram of a typical CMOSens® mass flow sensor chip 2.4 Packaging principle and sealing To guarantee a vacuum proof housing of the sensor and the flow path, several patented technologies are used. The CMOSens® chip...

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Datasheet Mass Flow Controller SFC4000 for Gases -7

CMOSens® SFC4000 Mass Flow Controller for Gases SENSIRION th sensor company 2.5 Wetted Materials & Compatibility The packaging method ensures that a minimum number of inert materials only is wetted by the gas which is controlled by the SFC4000 MFC. The following Table 2 gives an overview of the materials wetted by the gas. Table 2: Overview of Wetted Materials ensure a tight and highly resistant sealing of the controller. Furthermore each controller is thoroughly leak tested during the manufacturing process. In addition the electronic circuit is designed in such a way that the maximum heating...

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Datasheet Mass Flow Controller SFC4000 for Gases -8

CMOSens® SFC4000 Mass Flow Controller for Gases SENSIRION th sensor company 3 Electrical Connection 3.1 Connector and Pin Layout The electrical connector of the SFC4000 is a standard Sub-D 9pin connector. This enables an easy and reliable universal connection. Please refer to the CMOSens® SFC4000 Installation Instruction Manual for the correct electrical connection diagram including instructions for grounding of the device. 3.2 Power supply The SFC4000 Mass Flow Controller requires a standard voltage supply of +14 to + 24 VDC. Since this voltage is internally regulated, there are no stringent...

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