Sensor Solutions for Heavy Duty Applications Brochure
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Sensor Solutions for Heavy Duty Applications Brochure - 1

Sensor Solutions For Heavy Duty Applications

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Sensor Solutions For Heavy Duty Applications Sensata Technologies

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WHAT’S IN A NAME? A QUICK LOOK AT SENSATA AND ITS ORGANIZATION Wabash GPSS Generic Push-in Speed Sensor The name Sensata comes from the Latin “sensata”, meaning “those gifted with sense” Contents Introduction Where are we located Technology Overview Engine sensors Air intake Boost, Compressor and Turbine Low Pressure Fuel Filter or Pump High Pressure Fuel Rail Cam and Crank Oil Pressure Coolant Pressure Cylinder Pressure EGR Alternate Fuels Exhaust Exhaust Gas Treatment Urea Transmission Pressure Speed Chassis & safety Brake Pressure Electronic Stability Control Air Suspension Hydraulic...

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ABOUT SENSATA TECHNOLOGIES Sensata Technologies is a world leader and early innovator in mission-critical sensors and controls Sensata Technologies Holding N.V. (NYSE: ST), a global industrial technology company, is a leader in the development, manufacture and sale of sensors and controls. Our high value-added solutions help satisfy the world’s growing need for safety, energy efficiency, and a clean environment, positively affecting millions of people everyday. AGRICULTURE VEHICLES & CONSTRUCTION - 50 or more sensors, switches and operator controls AUTOMOBILES & TRUCKS - Up to 50 sensors...

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Overall, we have two main global business units (Performance Sensing and Sensing Solutions) and worldwide global operations supported by business and product development centers and sales offices. Sensing Solutions Business Unit The Performance Sensing Business Unit designs and manufactures, among others: • Acceleration sensors • Transmission range sensors • Occupant classification sensors • Pressure sensors • Joysticks and rockers • Integrated armrests • Gas sensors • Magnetic speed and position sensorsTemperature sensors Sensata’s Performance Sensing business is a market leader in...

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ENGINE SOLUTIONS Diesel engines no longer have slow combustion from self-ignition in pre-chambers or are smoky due to unbalanced air-fuel mixtures. Because of their high torque, low fuel consumption and high engine-speed range they are the engine of choice for a wide range of heavy vehicles and off-road equipment while complying with ever stricter exhaust emission standards. Where are we located? Where are we located? Since the late seventies, development of engines has no longer been solely focused on ignition, injection and combustion, but a great deal of development has gone into...

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Speed/Position Sensata’s line of speed and (rotary) position sensors features Hall Effect, Variable Reluctance (VR) and Resistive technologies to serve a wide range of applications. Hall effect The Hall effect is the production of a voltage difference (the Hall voltage) across an electrical conductor, transverse to an electric current in the conductor and a magnetic field perpendicular to the current. Sensata uses this technology for both speed and position sensors. VARIABLE RELUCTANCE A variable reluctance sensor is used to measure position and speed of moving metal components. Although VR...

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SENSOR SOLuTIONS FOR HEAVY DuTY AppLICATIONS 78 Our highly engineered devices satisfy the world’s growing need for safety, energy efficiency and a clean environment. Sensata’s Heavy Vehicle and Off Road business unit serves each of the below 7 segments with dedicated sensors and a proven track record in heavy duty applications. CABIN COMFORT HVAC related sensors See page 78 44 exhaust Pressure and Temperature Sensors for Exhaust Gas Treatment and Urea applications See page 44 auxiliary r SYSTEMS Pressure, Temperature and Position sensors for various (hydraulics) applications See page 98 16...

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Legend: temperature pressure Speed / position Operator Control Engine Sensors In modern diesel engines electronics are key. With their help, systems can be controlled optimally under their operating conditions. Sensors measure and deliver the inputs needed for the electronic controls: physical parameters are measured, such as pressure, flow or gas temperature and converted into electronic signals. Sensata offers a range of sensors, specifically designed for use in powertrain applications. Our portfolio consists of speed sensors, pressure sensors, combined pressure and temperature sensors...

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Measures pressure and temperature of intake air for optimized engine performance > Measures pressure and temperature of intake air for optimized engine performance > Intake air temperature Manifold Absolute Pressure Sensor TMAP Temperature Manifold ture Manifold Absolute Pressure Sensors e Pressure Sensors // TMAP Temperature Manifold Absolute Pressure Sensors Benefits with noble metallization allows for direct exhaust air for optimized engine EGR (exhaust gas recirculation) control BENEFITS mance for emissions control, fuel economy and engine performance. Optimizes engine performance for...

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compressor and turbine pressure sensor apt Boost, compressor and turbine Typical specifications Electrical Supply Voltage (Vs) Supply Current Output Voltage @ 5 Vs Output Current Response Time 1 3 2 Overvoltage Protection Reverse Voltage Protect INSTALLATION ON VEHICLE: EMC (10 MHz-1GHz) - THREADED PRESSURE FITTING ACC. DIN 3852 PART 1 FORM X (EXCEPT d4, d4 23 MIN.). Oil Pressure Sensors BENEFITS Operating Pressure up to 10bar Proof Pressure >2x FS Burst Pressure >3x FS Minimum Pressure Cycle Life >2M FS cycles Sine Vibration (50-2000 Hz) >12g 7 5 6 Better control of variable flow pumps...

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Nominal Resistance Temperature Range Accuracy Response Time t63 Insulation Resistance temperature coefficient of platinum electrical resistance 500Ω at 0°C Continuous: -40°C to 300°C Peak: 500°C ± 2.5°C from -40°C to 160°C ± 1.5% from 160°C to 300°C (including 500 hours ageing at 300°C) < 12 seconds at 300°C, gas velocity of 11m/s < 6.5 seconds at 300°C, gas velocity of 70m/s > 1 MΩ at 20ºC, VDC 500 Volt ENGINE Boost, compressor and turbine compressor and turbine MATERIAL & MOUNTING temperature sensor Sensor Element Platinum thin film on Al O substrate Sensor Housing Mat. No. 1.4845 Stainless...

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