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Crawler Crane 2200 E-Series - Crane Line

Crawler Crane 2200 E-Series - Crane Line
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Crawler Crane 2200 E-Series - Crane Line

Product catalog summary

Overview

This document details the technical specifications, operational features, and load capacities of an 80-ton crawler crane with a 4-meter boom extension. It covers engine options, hydraulic and mechanical systems, safety features, operator cabin ergonomics, and comprehensive load charts.

1. Engine Specifications

  • Two engine options: Stage V Cummins B6.7 (168 kW rated power) and Stage IIIa Cummins QSB6.7 (164 kW rated power), both with direct injection, turbocharging, intercooling, and emission reduction.
  • Water-cooled system and advanced air filtration with automatic dust discharge and pollution indicators.
  • Fuel tank capacity of 650 liters and a 24 V electrical system with two 150 Ah batteries.

2. Hydraulic System

  • Multi-circuit system enabling simultaneous movements with variable displacement piston pumps and energy-saving flow-on-demand control.
  • Maximum oil flow rates of 2 x 300 l/min and 1 x 200 l/min at 330 bar pressure.
  • High-efficiency filtration with optional micro filtration and water separation.
  • Hydraulic tank capacity varies between 500 and 650 liters.
  • Ergonomic proportional servo controls with joysticks, switches, and foot pedals; includes safety valves and test ports.

3. Slewing Drive and Upper Carriage

  • Compact planetary gear with hydraulic piston motor and integrated brake valves; optional slew brake positioner.
  • Spring-loaded multi-disc parking brake and large sealed slew bearing.
  • Adjustable slewing speed (0-4 rpm) with three presets.
  • Torsion-resistant upper carriage design with precision machining and bronze bushings; engine mounted longitudinally for easy service.

4. Cooling System

  • Large cooling system for engine and hydraulics with thermostatically controlled fan drives for energy efficiency and noise reduction.

5. Winches

  • Two independent winches powered by pressure-regulated variable displacement hydraulic piston motors for optimal line pull and speed control.
  • Hydraulic brake valves for fine, wear-free braking and maintenance-free oil-cooled multi-disc brakes.
  • Main winch specs: 120 kN single line pull, 22 mm rope diameter, line speed up to 125 m/min.

6. Working Equipment

  • Robust boom design based on extensive experience and simulations ensuring stability and durability.
  • Boom hoist winch with 52 kN line pull and 14 mm rope diameter; boom hoist speed moves 30° to 80° in ~40 seconds.
  • Safety features include load moment monitoring with graphic display, hoist limit switch, pressure relief valves, and rope run-out protection.

7. Undercarriage

  • Hydraulically telescoping crawler undercarriage with protected drive gears.
  • Axial piston hydraulic motors with automatic brake valves and planetary gears on each track side.
  • Spring-loaded multi-disc parking brake and maintenance-free crawler tracks with hydraulic tensioning and triple grouser shoes (flat shoes optional).
  • Travel speed up to 1.9 km/h.

8. Operator Cabin (SENNEBOGEN maXcab)

  • Sliding door design with excellent ergonomics and 360° visibility.
  • Automatic heating and air conditioning with temperature pre-selection and fresh air/recirculation filter.
  • Optional air-suspended comfort seat and equipped with SENCON control system.

9. Operating Weight

  • Approximate operating weight: 70 tons with standard equipment including 2 x 85 kN hoisting winches, 12.1 m main boom, 25 t counterweight, 800 mm triple grouser shoes, 200 m hoisting rope, and 60 t hook block.
  • Weight varies depending on attachments and configuration.

10. Load Capacities and Boom Configurations

  • Load charts cover main boom lengths from 12.1 m to 59.7 m with various inserts and jib configurations.
  • Capacities given in metric tons for 360° rotation on firm, level ground without travel, complying with ISO 4305 and a 4° tilt angle.
  • Load values include lifting attachments weight; maximum crawler track width for rated loads is 4200 mm.
  • Users must reduce loads under adverse conditions such as uneven ground, wind, side loads, swinging loads, sudden stops, operator inexperience, or traveling with load.
  • Maximum single line pull with 22 mm rope diameter is 8,500 kg.
  • Modular boom assemblies disassembled in 5.6 m steps; optional 2.8 m inserts allow finer adjustments.
  • Load charts include auxiliary jib configurations with offset angles of 5° and 25°.

11. Additional Technical Details

  • Boom and jib components weights and dimensions specified, including lower booms, inserts, roller heads, auxiliary jib, and counterweights.
  • Transport dimensions and weights provided for base machine with/without counterweights and undercarriage positions.
  • Hook capacities and weights detailed for various rope reeving setups, ranging from 10 t to 80 t hooks with corresponding maximum rope pulls.

12. Notes and Recommendations

  • All technical data are subject to change without notice; load charts are for orientation only.
  • Operators must consult official manuals for precise lifting capacities and operational limits.
  • Safety features include load moment monitoring, limit switches, pressure relief valves, and rope run-out protection.
  • Crane must be operated with crawler extended to specified width for rated loads.
  • Equipment illustrations may include optional or special equipment; variations may occur by delivery country.

13. Manufacturer and Contact Information

Published by SENNEBOGEN Maschinenfabrik GmbH, Straubing, Germany. Contact details for marketing inquiries are provided. The document includes legal disclaimers on trademarks, equipment variations, liability, and reproduction restrictions.

Summary

This crawler crane integrates powerful, emission-compliant diesel engines, an advanced hydraulic system, robust mechanical components, and comprehensive safety and ergonomic features. Its modular boom design and detailed load charts offer flexibility for diverse lifting tasks. Operators are advised to consider environmental and operational factors affecting load capacities and strictly follow manufacturer guidelines to ensure safe and efficient crane operation.

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Catalog excerpts

Crawler Crane 2200 E-Series - Crane Line-1

186 kW 80 t x 4 m Raupenkran Crawler Crane

 Open the catalog to page 1
Crawler Crane 2200 E-Series - Crane Line-2

Technische Daten DIESEL-MOTOR großdimensioniertes Kühlsystem für Motor und Hydraulik. Sehr energieeffizient und lärmreduziert durch thermisch geregelte Lüfterantriebe Stufe IIIa: Cummins QSB6.7; FR 96045 Nennleistung: 164kW/ 2000min-1 Betriebspunkt: 172kW/1800min-1 Direkteinspritzung, turboaufgeladen, Ladeluftkühlung, emmissionsreduziert Kühlung Trockenfilter mit Vorabscheider, automatischer Staubaustrag, Haupt- und Sicherheitselement, Verschmutzungsanzeige Elektrische Anlage 24 V Elektro installation einfach und sehr übersichtlich Haltebremsen sind federbelastete, wartungsfreie, verschleißarme...

 Open the catalog to page 2
Crawler Crane 2200 E-Series - Crane Line-3

Specifications DIESEL ENGINE COOLING SYSTEM Stage V: Cummins B6.7, FR95885 Rated power: 168kW/ 2200 rpm Opterating point standard: 186kW/ 1800 rpm Large sized cooling system for the engine and hydraulics. Very energy efficient and noise emission reduced through thermostatically controlled fan drives Stage IIIa: Cummins QSB6.7; FR 96045 Rated power: 164kW/ 2000 rpm Operating point standard: 172kW/1800 rpm Direct injection, turbo charged, intercooler, reduced emission Cooling Water cooled Dry air filter with precleaner, automatic dust discharge, main and safety element, pollution indicator Fuel...

 Open the catalog to page 3
Crawler Crane 2200 E-Series - Crane Line-4

Kranausrüstung Crane Equipment Hauptausleger Main boom Kranausrüstung 50° Hauptausleger mit Schnabel ausleger S12.1 (12 t) Main boom with Auxiliary jib S12.1 (12 t) Die hier gezeigten Auslegerkombinationen können in 5,6 m Schritten verkürzt werden. Um in 2,8 m Schritten zurückzubauen, muss zu den mit markierten Auslegerlängen optional ein zusätzliches 2,8 m Zwischenstück beigestellt werden. Boom configurations as shown can be dismounted in steps of 5.6 m. There is also the option, to dismount all boom combinations in steps of 2.8 m, if you use an additional boom insert of 2.8 m for boom configurations...

 Open the catalog to page 4
Crawler Crane 2200 E-Series - Crane Line-5

Anmerkung: 1. angegebenen Traglastwerte gelten für ebenen und festen Stand der Maschine. Die 2. Traglastwerte sind in Tonnen angegeben und gelten für 360 Grad. 3. Traglasten berücksichtigen die Normen ISO 4305 Tab. 1+2 sowie die Kippwinkelmethode (Kipp Die winkel 4°) 4. Das Gewicht der Lastaufnahmemittel (Haken, Gehänge) ist von den Traglasten abzuziehen. 5. Traglastwerte gelten für maximale Unterwagenspurbreite 4200mm. Die 6. Lastwerte müssen begrenzt oder vermindert werden, um ungünstige Bedingungen zu berücksichtigen, wie weichen oder unebenen Boden, schräge Gefälle, Wind, Seitenlasten, schwingende...

 Open the catalog to page 5
Crawler Crane 2200 E-Series - Crane Line-6

Kranausrüstung Crane Equipment Spitzenausleger Jib Kranausrüstung - Spitzenausleger Haupt-Spitzenausleger Kombination main boom - jib combination Spitzenausleger Zusammenbau Jib assembly Hauptausleger Länge / main boom length [m] Spitzenausleger / jib Kopfstück / upper boom 5,6 m Zwischenstück / boom insert 5,6 m Technische Änderungen vorbehalten. Subject to technical modification. Fußstück / lower boom

 Open the catalog to page 6
Crawler Crane 2200 E-Series - Crane Line-7

Traglastwerte Lift capacities Fester Spitzenausleger SHFS Fixed jib SHFS 25 t Differenzwinkel Spitze Offset angle fly jib Hauptauslegerlänge / main boom length [m] 34,5 40,1 Spitzenauslegerlänge / fixed jib length [m] 24,3 13,1 18,7 24,3 13,1 18,7 5° TAB.-Nr. 2200R-80/2177/25.0/09.12 SHFS 5 TAB.-Nr. 2200R-80/2177/25.0/09.12 SHFS 25 Strangzahl parts reeving Anmerkung: 1. angegebenen Traglastwerte gelten für ebenen und festen Stand der Maschine. Die 2. Traglastwerte sind in Tonnen angegeben und gelten für 360 Grad. 3. Traglasten berücksichtigen die Normen ISO 4305 Tab. 1+2 sowie die Kippwinkelmethode...

 Open the catalog to page 7
Crawler Crane 2200 E-Series - Crane Line-8

Arbeitsbereich: R = Ausladung H = Höhe K = Länge des Greifers Working range: R = Radius H = Height K = Length of grab Anmerkung: 1. angegebenen Traglastwerte gelten für ebenen und festen Stand der Maschine. Die 2. Traglastwerte sind in Tonnen angegeben und gelten für 360 Grad. 3. Traglastwerte gelten für maximale Abstützbreite/Unterwagenspurbreite. Die 4. angegebenen Traglastwerte beinhalten das Greifergewicht und überschreiten nicht 66,7% der Die Kipplast 5. Beim Betrieb mit mechanischen Zweiseilgreifer ist die Traglast durch den zulässigen Seilzug bzw. die maximale Windenzugkraft einer Winde...

 Open the catalog to page 8
Crawler Crane 2200 E-Series - Crane Line-9

Grundmaschine ohne Gegengewicht, Unterwagen einteleskopiert, Transportgewicht: ca. 42.800 kg Base machine without Counterweight, Undercarriage retracted, transport weight: approx. 42,800 kg Grundmaschine mit Gegengewicht, Unterwagen austeleskopiert, Einsatzgewicht: ca. 67.800 kg Base machine with Counterweight, Undercarriage extended, Service weight: approx. 67,800 kg Grundmaschine base machine Bodenplatten shoe width Haken Hooks Mind. Transportbreite min. transport width Für 85 kN Winde mit 22 mm Seildurchmesser for 85 kN winch with 22 mm rope diameter Seilstränge und max. Traglast – No. of...

 Open the catalog to page 9
Crawler Crane 2200 E-Series - Crane Line-10

Schnabelausleger S12.1 Traglast 12t auxilliary jib S12.1 capacity 12t Transportmaße Transport dimensions Gegengewicht counterweight Gegengewicht (2 Stück) Gewicht / weight Counterweight (2 pieces) 2990 Gegengewicht / weight Gewicht Counterweight lower boom 5,5m type 1442 Ausleger-Fußstück 5,5 m Typ 1442 Lower Boom 5.5/ weight: 1800kg Gewicht m type 1442 Auslegerzwischenstück 2,8m Typ 1442 Ausleger-Zwischenstück 1442 m Typ 1442 boom insert 2,8m type 2,8 (incl. Halteseile) Gewicht weight: 400kg (incl. Halteseile incl. Suspension ropes) Boom insert 2.8/ m type 1442 (incl. suspension ropes) boom...

 Open the catalog to page 10
Crawler Crane 2200 E-Series - Crane Line-11

Transportmaße Transport dimensions Auslegerfußstück 7,5m Typ 660 mit Abspannbock lower boom 7,5m type 660 with A-frame Auslegerfußstück 7,5m Typ 660 mit Abspannbock Auslegerfußstück Typ 660 incl. Halteseile 7,5m 660 withmit Abspannbock lower boom 7,5m type A-frame lowerGewicht / weight: type 660 with A-frame boom 7.5m 1300Kg (incl. Halteseile incl. Suspension ropes) incl. suspension ropes Auslegerzwischenstück 5,6 m Typ 660 Auslegerzwischenstück 5,6m Typ Boom insert 5.6 m type 660 660 Auslegerkopfstück 5,6 m Halteseile incl. Suspension ropes) Gewicht / weight: 350kg (incl. Typ 660 (incl. Halteseile)...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.