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Catalogue

Catalogue
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Catalogue

Product catalog summary
Overview
Sempertrans, a division of Semperit AG Holding, is a prominent player in the conveyor belt industry, known for its high-quality products, innovative solutions, and sustainability efforts. With production facilities in Poland and India, the company ensures efficient supply chains and proximity to customer operations globally.
1. Company Background
Semperit AG Holding, with nearly 200 years of experience, is a global supplier of rubber products, divided into Medical and Industrial sectors. Sempertrans specializes in conveyor belts, offering both textile and steel cord options.
2. Innovation and Sustainability
Sempertrans focuses on continuous innovation through R&D, creating products like the energy-saving TransEvo belt. The company is committed to sustainable growth, using environmentally friendly materials and processes.
3. Product Range
Sempertrans offers a wide range of conveyor belts, including textile and steel cord belts, known for their high performance and durability. These products are used in industries such as mining, cement, and steel, and are resistant to abrasion, fire, heat, oil, and cold.
4. Customer Focus and Services
Sempertrans prioritizes customer relationships by offering tailored solutions and comprehensive services, including installation, maintenance, and splicing. Their Global Application Engineering team provides technical support and consulting services.
5. Quality and Standards
The company is ISO 9001, ISO 14001, and OHSAS 18001 certified, ensuring high-quality products and services. Continuous testing and quality checks are integral to their manufacturing process.
6. Field Service
Sempertrans provides extensive field services through a network of local partners and field service teams, ensuring effective installation and maintenance support worldwide.
Conclusion
Sempertrans distinguishes itself in the conveyor belt industry through its commitment to quality, innovation, and customer satisfaction. Their global presence and comprehensive product and service offerings make them a reliable partner for various industrial applications.
General Solutions
  • Multitrans™: A versatile textile belt used in mining and processing industries, customizable with different cover grades.
  • Flextrans™: A single or double-ply belt with excellent impact and cutting resistance, suitable for primary crushers and feeder belt applications.
  • Sempercord™: High-strength steel cord belts designed for heavy-duty mining applications, available with sensor loops for rip detection.
Engineered Solutions
  • Autostable™: Designed for self-centering and stability in conveyor systems.
  • Transpipe™: Suitable for enclosed material transport, preventing spillage and contamination.
  • Ripstop™: Provides enhanced resistance to tearing and ripping.
Sempertrans Covers
  • Transdura™: Anti-abrasive cover for extended belt life.
  • Transflam™: Flame retardant cover for safety in fire-prone environments.
  • Transoil™: Oil-resistant cover for handling greasy materials.
Technical Specifications
The document emphasizes the importance of adhering to specified guidelines and consulting with Sempertrans engineers for new applications. It highlights the need for proper stocking, care, and maintenance according to ISO 5285 standards.
Applications
The products are applicable in various industries including mining, heavy industry, and general industry sectors such as cement, chemical, and recycling industries.
Key Features
- High nominal belt strength
- High impact and cutting resistance
- Ability to accept curves
- Environmentally friendly
- High rigidity
Specifications
Sempertrans conveyor belts comply with DIN 22131, ISO 15236, and AS 1333 standards. The belts are constructed with various cover types and thicknesses based on service conditions.
Recommended Cover Thickness
For different applications, the document provides specific recommendations for top and bottom cover thicknesses.
Metalcord and Metaltrans Belts
These belts feature unique carcass designs with steel cords, offering excellent adhesion, impact resistance, and cutting resistance, suitable for various industrial applications.
Autostable Belts
Designed to self-centre, reducing edge damage and extending service life, ideal for installations with idler adjustment issues.
Applications and Covers
Sempertrans belts are used in various industries, offering covers such as Transdura, Transflam, Transoil, Transtherm, and Transcold.
Technical Specifications Overview
  • Translev Solutions: Designed for various industrial applications, providing grip and support for goods transported on rollers or slider beds.
  • Transunit Belts: Used for horizontal or inclined conveying of unit loads.
  • Transprofile Chevron Belts: Designed for high inclination angles, allowing material transport at angles of 20° and above.
  • Biathlon Belts: Offer high impact resistance with a light construction.
  • Transglis Belts: Optimal for applications without idlers, providing a smooth transfer of loads.
  • Transrigid Belts: Have high transverse rigidity and are used as base belts for side wall belts.
Cover Grades and Applications
The document outlines various cover grades for conveyor belts, each designed for specific applications and environmental conditions.
Temperature Specifications
Most cover grades operate within a temperature range of -35°C to 80°C, with some specialized grades capable of withstanding higher temperatures.
Pulley Diameter Recommendations
Detailed recommendations for the minimum diameter of pulleys based on belt construction and tension are provided.
International Standards Compliance
Many cover grades comply with international standards such as ISO, DIN, and CEMA.
Specialized Solutions
Highlights engineered solutions for specific challenges, such as energy-saving belts with low rolling resistance.
Field Service and Customization
Recommendations for field service and customization options are provided, emphasizing the importance of consulting with engineering teams for non-standard applications.
Tension Travel for Conveyor Belts
Conveyor belts require specific tension travel to accommodate elongation.
Trough Transition Length
The transition length between the first full trough station and the drive or tail pulley must be adjusted to prevent excess tension or compression.
Belt Turnover
For systems requiring belt turnover, minimum lengths must be maintained to avoid increased tension or compression.
Field Service
Sempertrans offers field service support for installation, splicing, and maintenance of conveyor belts.
Splicing Materials/Kits
For hot vulcanization, Sempertrans recommends using approved splicing materials and procedures.
International Standards
Sempertrans conveyor belts comply with numerous international standards, covering aspects like flame retardancy and electrical conductivity.
Contact Information
Sempertrans provides contact details for their headquarters and regional sales offices across the globe.
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Catalog excerpts

Catalogue-1

HIGH PERFORMANCE CONVEYOR BELTS YOUR GUIDE SEMPERTRANS has been developing, manufacturing and installing conveyor belts for more than 50 years. Our know-how, our experience and the quality of our p roducts make Sempertrans one of the world’s eading l companies in the conveyor belt industry

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Catalogue-2

SEMPERIT AT A GLANCE Almost two centuries of experience, a worldwide presence and a leading role in the rubber industry make Semperit your reliable partner. emperit AG Holding has been a worldwide leading supplier of natural rubber products for more than 190 years. We have achieved and maintained this position by focusing on high quality and reliability. Our partners appreciate these strengths, which have made Semperit a global player today. Semperit products and services capitalise on global trends such as increasing health and hygiene requirements, and growing industrialisation in emerging...

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Catalogue-3

belt, from creating our own belt design to mixing our own compounds in-house and producing our own steel cords in our production site in Poland. This way we ensure c ontinuous know-how transfer and exchange of experience among the individual business areas, thereby achieving greater efficiency. SEMPERTRANS AT A GLANCE Innovation, experience and know-how have made Sempertrans one of the world’s leading suppliers in the conveyor belt industry. We offer a broad range of conveyor belts and services to help accelerate your unique conveyor operations. We provide solutions for the most demanding applications...

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Catalogue-4

STEEL CORD CONVEYOR BELTS S empertrans steel cord conveyor belts are characte rised by their high level of operational safety and their long life span. They ensure exceptional stability. TEXTILE CONVEYOR BELTS Sempertrans textile conveyor belts are known for their high erformance and flexibility. For conveying raw p m aterials used in various processing industries, they guarantee optimal operation. FIELD SERVICE Sempertrans believes that Field Service is a critical factor for creating and delivering added value to your conveying operations. With the help of our international network of highly...

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Catalogue-5

CONVEYOR BELT SELECTION CHART Let us assist you to select the appropriate belt to suit your project needs, taking into account different contexts and e nvironments with specific properties and their typical requirements. For special demands our Sales as well as our Global Application Engineering team will assist in finding the optimised solution for your application. CONVEYOR BELT TYPES MINING Hard rock mining Lignite mining Open-pit mining Underground mining HEAVY INDUSTRY Mineral processing plants Port operations Power and heating plants Steel industry 1 GENERAL SOLUTIONS 10 Multitrans™ 12...

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Catalogue-7

Multitrans conveyor belts can be produced in multiple nominal belt strength classes, guaranteeing high longitudinal and transverse breaking strength while providing transversal flexibility for excellent troughing and ply adhesion. Multitrans can be combined with any type of cover grade to make it a perfect match to almost any application. This allows Multitrans to convey basically any type of product in any environment, from fine powders to large lumps, from dry to greasy materials, from extremely cold to very hot conditions. Multitrans fulfils almost all relevant national and international conveyor...

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Catalogue-8

HEAVY INDUSTRY GENERAL INDUSTRY The straight warp textile belt providing cut and rip resistance for demanding applications. GENERAL SOLUTIONS Belt width: 500 mm to 2600 mm Nominal belt strength: 250 N/mm to 3500 N/mm GENERAL SOLUTIONS DATA Multitrans standard range (other types, strengths and dimensions are available on request) Nominal belt strength [N/mm] 315 Flextrans is a single- or double-ply belt featuring a special straight warp fabric that ensures excellent impact and cutting resistance which is often associated with p rimary crushers and feeder belt applications. The fabric in the warp...

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Catalogue-9

The Sempertrans steel cord belt with the highest strength and longest service life. TECHNICAL DETAILS Sempertrans has an in-house production of high strength steel cords and proprietary mixing facilities for high-tech rubber compounds. This ensures the highest flexibility in belt design and construction, as well as complete control over the technology and the entire production chain. • ighest nominal belt strengths available for our belts H (8000 N/mm and above) • owest belt elongation in operation, allowing long L s ingle flight conveyors with short take-up lengths • igh transverse elasticity,...

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Catalogue-10

Sempercord with breakers offers a broad range of advantages: • hoice of several breaker types, either steel C or textile, perfectly tailored to the specific application H • igh elasticity in transversal direction provides high impact resistance while maintaining an excellent troughability • ncreased carcass protection against longitudinal I cuts and punctures • mproved absorption and distribution of the impact I energy over the full belt width H o • igher protection against penetration by foreign bjects • nhanced load distribution on the drive pulley E and therefore more room for optimisation...

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Catalogue-11

Sempertrans specifications comply with DIN 22131, ISO 15236 and AS 1333. Belt construction according to other standards is available on request. The cover types and thicknesses are selected according to belt service conditions, taking the following f actors into consideration: • Loading conditions • Number of working cycles • Belt service life under continuous operation • Material lump size • Material abrasiveness • Fire resistance • Temperature conditions • Resistance to chemicals Recommended minimum cover thickness for Sempercord belts Application Carried material Top cover Bottom cover (mm)...

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Catalogue-12

• arge centre distances with repeated impacts and a L high risk of cuts and tears • Installations where low belt elongation is requested GENERAL SOLUTIONS Breaking load (%) METALCORD GENERAL SOLUTIONS The Metalcord construction with the low elongation E warp cord (7x7 design) offers high nominal belt strength and is particularly suitable for: Comparison of elongation of weft reinforcement and M- as well as E-cords at certain percentages of breaking load SEMPERTRANS COVERS Product Metalcord (with M-cords) Metalcord (with E-cords) TECHNICAL DETAILS The Metalcord construction with the highly elastic...

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All Sempertrans catalogs and technical brochures

  1. Transtherm

    2  Pages

  2. Transpipe

    4  Pages

  3. Translev

    2  Pages

  4. Sempercord

    4  Pages

  5. Transdura

    2  Pages

  6. Ripstop

    2  Pages

  7. Multitrans

    2  Pages

  8. Metalcord

    4  Pages

  9. FlexTrans

    2  Pages

  10. TransEvo

    4  Pages

  11. Image flyer

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.