VACUUM FURNACES IN HEAT TREATMENT SYSTEMS
Open the catalog to page 1The mission tells us why we exist, for whom we do what we do, why we do it, and what the purpose of the company’s existence is. Thanks to the experience and expertise of our employees as well as cooperation with business partners, we create innovative products that give our customers reliable, safe, and environmentally friendly heat treatment and metallurgy solutions ensuring the economic efficiency of their business. The vision is our dream, inspiration, encouragement, stimulus, signpost. We want to be the first-choice provider of heat treatment and metallurgy solutions. Innovation and reliability...
Open the catalog to page 2For over 100 years, the SECO/WARWICK Group has been building the global heat treatment and metallurgy industry by providing industrial furnaces for leading companies in the following sectors: aviation, automotive, machinery, medical, toolmaking, power, and commercial heat treatment. The company specializes in end-to-end solutions in 5 categories: vacuum heat treatment, aluminum thermal processing, atmosphere thermal processing, brazing of heat exchangers, and vacuum metallurgy. Our solutions help to produce control system components, gears, aircraft landing systems, turbines, aircraft engine...
Open the catalog to page 3VACUUM FURNACES - GENERAL iNFORMATiON 5
Open the catalog to page 4Vacuum furnaces – general information Vacuum furnaces use vacuum (vacuum created by air evacuation) as the protective atmosphere for the heat treated part surfaces. The vacuum furnace’s main advantage is their versatility and the ability to carry out processes traditionally carried out in atmospheric furnaces. Differences in the vacuum furnace construction as well as the method of conducting the processes minimizes both media consumption and emissions to the environment, making the vacuum furnace itself a SECO/ECO solution when compared to traditional atmosphere furnaces. Vacuum heat treatment’s...
Open the catalog to page 5VECTOR Single chamber vacuum furnace – Vector for heat Vector provides important capabilities for producing treatment, hardening, tempering, annealing, brazing, high-uniformity in heat-treated parts, high consistency low pressure carburizing (LPC) and sintering. in workloads, and high speeds in batch processing with low consumption of power and process gases. Vector is a single-chamber vacuum furnace that can be used for a wide variety of heat treating processes and Vector high-pressure gas quench furnaces are the applications, such like hardening, tempering, annealing, ideal solution for heat...
Open the catalog to page 6provides important capabilities for producing high uniformity in heat-treated parts, high process cleanness, high consistency in workloads, and efficient processing with low consumption of power and process gases. / Standard horizontal capacity from 200 to 3,000 kg and more / Standard vertical capacity: 1,500 kg (3,300 lbs) and 2,500 kg / Operational temperature - 1450°C / 2640°F /Temperature uniformity +/-6°C / +/-10°F / Uniform and efficient radiation heating 360° / Partial pressure control / High vacuum processing up to 10-8 mbar / Cooling gases: N2, Ar, Fie up to 15bar / Controlled, forced...
Open the catalog to page 7VECTOR HPGQ provides important capabilities for producing high-uniformity in heat treated parts, high consistency in workloads, and high speeds in batch processing with low consumption of power and process gases / Standard horizontal capacity from 200 to 2,500 kg / Standard vertical capacity: 1,500 kg and 2,000 kg / Graphite or metal hot zone with a maximum vacuum of 10-2 to 10-5/10-6 mbar / Quenching pressure: from 2 up to 25 bar / Quenching gases: N2, Ar, He, H2 / ConFlapTM system supporting convection heating / FineCarb® / PreNitLPC® and vacuum nitriding LPN / A computer control system, operator-friendly...
Open the catalog to page 8VACUUM FURNACE FOR METALS HEAT TREATMENT AFTER ADDITIVE MANUFACTURING ADVANTAGES / Compact design making it possible to install the furnace in small rooms / Comprehensive design enabling commissioning of the furnace once the media are connected / Complete tracing of the process with the PLC/IPC system / Quick cooling that accelerates the process time / Minimumprace&S'gastonsumptiofi" / Fast, clean and economical process / No open flame and no flammable gases / High vacuum level / Efficient debinding system = cleaner process and longer furnace lifetime / Aviation / Automotive / Medical / Prototyping...
Open the catalog to page 9GAS NITRIDING TECHNOLOGY ZeroFlow is a modern variant of controlled gas nitriding This is a unique feature of the ZeroFlow technology and ensuring the maximization of process effectiveness and the VR and PVR furnaces dedicated to this technology. efficiency as well as economic efficiency, significantly It enables the implementation of the most efficient exceeding the results of traditional solutions. It allows nitriding processes, with minimum duration, energy for precise shaping of any nitrided layer composition and gas consumption, and post-process gas emission. while maintaining minimal media...
Open the catalog to page 10SECO WARWICKPROCESSES / Nitriding takes place in a tightly closed retort with forced atmosphere circulation. / The nitriding process is controlled by partial or complete closing of the ammonia inflow to the retort and controlled ammonia dissociation inside / During Zeroflow® nitriding, the temperature and nitrogen potential KN are controlled based on the measurement of the hydrogen content in the retort (and not at the furnace gases outlet). The current value of the nitrogen potential (KN) is compared with the set value (according to the recipe) and automatically regulated by the PLC control...
Open the catalog to page 11CaseMaster Evolution CaseMaster Evolution double- or triple- chamber Regardless of the basic applications it can be used for a furnaces are intended for low pressure carburizing wide variety of other heat treating processes such like (LPC) and oil or high pressure gas quenching in high volume production. The CaseMaster Evolution is a new generation of CaseMaster Evolution is the family of vacuum furnaces sealed quenching solutions, an additional option for a is dedicated for semicontinuous case hardening by wide range of LPC applications for various industries low pressure carburizing and oil...
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