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SECO/WARWICK
UniCase Master Single -Piece Flow Case Hardening

UniCase Master Single -Piece Flow Case Hardening

Product catalog summary

Overview of SECO/WARWICK
SECO/WARWICK is a leading supplier of heat treatment and metallurgy solutions, known for its innovative, reliable, and environmentally friendly products. The company offers comprehensive solutions across five main categories: vacuum heat treatment, atmosphere and aluminum thermal processing, controlled atmosphere brazing of aluminum heat exchangers, and vacuum metallurgy. With a global presence, SECO/WARWICK operates through seven companies on three continents, serving customers in nearly 70 countries with over 5000 deployed solutions. Their clientele spans various industries, including automotive, aerospace, electronics, tooling, medical, recycling, and energy sectors.

UniCase Master System
The UniCase Master is designed for the aerospace, automotive, transmission, and bearing industries, focusing on single-piece flow case hardening using low pressure carburizing (LPC) and high pressure gas quenching (HPGQ). It is compatible with lean manufacturing and offers a compact, economical solution capable of processing up to one million gears annually.

Key Features and Benefits

High Production Efficiency: The system supports lean manufacturing, offering a compact and economical solution with high throughput.
Outstanding Quality: Ensures precision and repeatability in case hardening results, with 4D quenching for minimal distortion and single-piece monitoring.
Benefits and Savings: Reduces final machining costs, eliminates batch handling logistics, fixturing costs, energy consumption, and the need for oils, chemicals, and washer systems. It also mitigates fire and explosion hazards, supports flexible production, and is fully automated for continuous operation.
Environmental Considerations: The technology is clean and environmentally friendly, utilizing cutting-edge LPC and HPGQ technologies.

Technical Specifications

General: Working zone of 200 x 50 mm, max load weight of 4.0 kg, 15 positions per process chamber, and a tact time of 30 seconds.
Heating: Operating temperature of 1100°C with a heating power of 96 kW across nine 4D heating zones.
Quenching: Operates at a pressure of 10 bar with a nitrogen 3D gas flow pattern and rotation.
Vacuum: Operational vacuum of 10-10-10 mbar, with leakage at 10-3 mbar*l/s, supported by mechanical and root pumps.
Utility Requirements: Electrical power of 150 kW, cooling water at 6 m³/h, acetylene nitrogen at 151/min, and a footprint of 5.5 x 5.5 m.

Catalog excerpts

UniCase Master Single-Piece flow case hardening

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UNICASE MASTER Eliminate fixturing costs and energy consumption. Eliminate oils, chemicals and washer systems. Destinated for aerospace, automotive, transmission Eliminate fire and explosion hazards. and bearing industry. Case hardening by low pressure Flexible production, ondemand start-up and shutdown. carburizing (LPC) and high pressure gas quenching (HPGQ). Fully automated, continuous operation. HIGH PRODUCTION EFFICIENCY Clean, environmentally friendly technology. Apply cutting edge LPCand HPGQ technologies. Lean Manufacturing Compatible. System flexibility and adaptability. Compact and...

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UniCase Master Single -Piece Flow Case Hardening-3

Gas flow pattern - Nitrogen 3D + rotation Operational vacuum - 10-10-10 mbar

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UniCase Master Single -Piece Flow Case Hardening-4

SECO/WARWICK Invention Meets Reliability SECO/WARWICK is the 1st Choice Supplier of Solutions for Heat Treatment and Metallurgy. We create innovative products that provide our customers with reliable, safe and environmentally friendly solutions for heat treatment and metallurgy and ensure the economic efficiency of their businesses. Expertise includes end-to-end solutions in 5 categories: vacuum heat treatment, atmosphere, and aluminum thermal processing, controlled atmosphere brazing of aluminum heat exchangers and vacuum metallurgy. SECO/WARWICK Group, with 7 companies located on 3 continents,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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