GENERATORS

GENERATORS

GENERATORS

Product catalog summary
Overview: SECO/WARWICK Group is a global leader in manufacturing heat treatment furnaces and equipment, offering innovative solutions across various industries including automotive, aerospace, and energy. The company operates production facilities in Poland and China and has a presence in nearly 70 countries.
Specifications: The document compares two types of generators: the 3G-42E with no variable capacity and the 3G-42EA with variable capacity. The latter saves 1,001m3 of natural gas over 16 days, translating to annual savings of 22,835m3 and financial savings of 10,047 EUR.
Advantages: Key benefits of the generators include stability of atmosphere parameters, minimal technological mediums required, easy maintenance, energy-saving modes, and remote service capabilities. The automatic control system ensures precise regulation of atmosphere parameters and safe operation.
Automatic Control: The system uses a digital dewpoint controller, Lambda probe, and air control valve to maintain consistent atmosphere parameters. It includes a catalyst regeneration program and ensures accurate temperature control.
Applications: Endothermic atmosphere generators are used in heat and heat-chemical treatment processes, such as gas carburizing and carbonitriding, providing a protective atmosphere.
Key Features: The generators operate at a working temperature of 105°C, with an optimal dewpoint regulation range of -5 to +5°C. They feature an atmosphere water cooling system, automatic dewpoint control, and are compatible with gas analyzers.
Construction Features: The generators are available in versions using propane or natural gas, with an electrically heated system. They include spiral heating elements and an automatic catalyst regeneration cycle.
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Catalog excerpts

GENERATORS-1

FINANCIAL BENEFITS In order to estimate the financial benefits, we conducted a 16-day test comparing the operation of two G-42E generators, one with automatic regulation and the other with nominal capacity. At the end of the test, we compared the consumption of natural gas for both cases. SECO/WARWICK GROUP a leading global manufacturer of heat treatment furnaces and equipment G-42E – no variable capacity → 3 085m3 of natural gas G-42EA – variable capacity → 2 084m3 of natural gas TEST RESULTS The test results showed that generator with variable regulation saved 1001m of natural gas. Converting this over a one-year period, installing an auto-regulating generator can bring you the following savings: 1001 m3 / 16 days * 365 days = 22 835 m3 of natural gas 22 835 m3 x 0,44 EUR/m3 = 10 047 EUR SECO/WARWICK is a technological leader in innovative heat treatment furnaces. Expertise includes end-to-end solutions in 5 categories: vacuum heat treatment, atmosphere, and aluminum thermal processing, controlled atmosphere brazing of aluminum heat exchangers and vacuum metallurgy. SECO/WARWICK Group with 9 companies located on 3 continents with customers in nearly 70 countries, has its production facilities in Poland and China. In addition, the Group operates a number of service and sales offices in countries such as Germany or Russia. The company provides standard or customized state-of-the-art heat processing equipment and technologies to leading companies in the following industries: automotive, aerospace, electronics, tooling, medical, recycling, energy including nuclear, wind, oil, gas, solar and production of steel, titanium and aluminum. GENERATORS Surface protection for hardening, brazing, sintering & gas carbur

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GENERATORS-2

GENERATORS Endothermic atmosphere The endothermic atmosphere is widely used in heat and heat-chemical treatment processes as a protective atmosphere and support atmosphere for processes such as gas carburizing and gas carbonitriding. Therefore, endothermic atmosphere generators are a perfect complement to a number of products in the atmospheric furnace group portfolio supplied by the SECO/WARWICK, though not necessarily as the primary source of protective atmosphere. SECO/WARWICK generators are characterized by high reliability, which, in combination with the automatic capacity adjustment feature,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.