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The Future of Maintenance
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Catalog excerpts

The Future of Maintenance - 1

SECO/WARWICK GROUP a leading global manufacturer of heat treatment furnaces and equipment SECO/WARWICK is a technological leader in innovative heat treatment furnaces. Expertise includes end-to-end solutions in 5 categories: vacuum heat treatment, atmosphere, and aluminum thermal processing, controlled atmosphere brazing of aluminum heat exchangers and vacuum metallurgy. SECO/WARWICK Group with 9 companies located on 3 continents with customers in nearly 70 countries, has its production facilities in Poland and China. In addition, the Group operates a number of service and sales offices in countries such as Germany or Russia. The company provides standard or customized state-of-the-art heat processing equipment and technologies to leading companies in the following industries: automotive, aerospace, electronics, tooling, medical, recycling, energy including nuclear, wind, oil, gas, solar and production of steel, titanium and aluminum. THE FUTURE OF MAINTENANCE Regardless of the type of business activity, the competitive environment requires companies to manufacture products of appropriate quality with the highest possible output while keeping costs as low as possible. Maintenance operations constitute a cost which should be compared against the cost of potential failures, and based on this decisions may be taken regarding preventive measures. Over the last few years, predictive maintenance has become a buzz word used in response to the majority of problems. But is that really so? How do predictions change current maintenance methods? What is predictive maintenance and what is it not? What are the potential benefits for a company arising from its implementation and how can they be achieved? The answers to these and many other questions can be found in this study, which gives an overview of the issue and presents the inspiring world of Industry 4.0 in terms of maintenance and its slumbering potential.

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The Future of Maintenance - 2

Global Predictive Maintenance Market By Component, By Deployment Type, By End User, Competition Forecast & Opportunities, 2012 – 2022” report published by TechSci Research suggests that the global predictive maintenance market is projected to grow at a CAGR of about 31% during 2017 – 2022 “Global Predictive Maintenance Market for Manufacturing Industry Driven by the Advent of IoT & Industry 4.0, Reveals Persistence Market Research’ report published by Persistence Market Research suggests that the global predictive maintenance market is projected to grow at a CAGR of about 26% during 2018 –...

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The Future of Maintenance - 3

COMPREHENSIVE MAINTENANCE Total Productive Maintenance (TPM) is a lean manufacturing-based approach, whose foundations were developed in Japan at the beginning of the 1970s. The main goal of TPM is to ensure the maximum efficiency of machinery and equipment by optimizing their maintenance system with the use of the existing resources of a company. Instead of having a machinery operator and maintenance personnel who are completely independent from one another, employees should be trained both in operation and in the maintenance in order to better understand the machinery’s condition and the...

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The Future of Maintenance - 4

SEDOlWARWIDK Maintenance can be divided into two major groups: traditional maintenance services which include reactive and preventive maintenance, and services related to Industry 4.0 capabilities with proactive and predictive maintenance. Reactive maintenance Reactive maintenance relies on a strategy in which a part, or an entire device, is replaced only when the part or the device fails. This strategy is attractive from a business perspective, as it makes it possible to make the maximum use of the device without any additional costs. However, it is beneficial only until a failure occurs....

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The Future of Maintenance - 5

FIELD SERVICE DATA ANALITICS ML/DL DASHBOARDS Data Mining STATISTICS

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The Future of Maintenance - 6

BENEFITS OF IMPLEMENTATION PREDICTIVE MAINTENANCE (PdM) Decreased maintenance costs – actual costs associated with maintenance can be decreased by more than 50%. This covers direct work costs, the costs of the department itself, as well as the costs of spare parts, tools and other equipment required for the performance of the work. Decreased failures – regular monitoring of the current condition of the device and processes can decrease unexpected failures, critical from an operational point of view, by at least 55%. This number was established on the basis of the frequency of critical...

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The Future of Maintenance - 7

It is commonly assumed that implementation of a PdM system involves just installing additional sensors on a device and collecting data. Yet PdM is a complex and comprehensive activity. It includes, among other things, the following actions: THE COMPREHENSIVE DIMENSION OF PdM Data collection, Data modelling, Failure classification, Data analysis based on advanced algorithms, e.g. regression, binary or multi-level classification, Failure prediction, PdM is an element of Comprehensive Maintenance. It does not compete with comprehensive maintenance, instead it supports and supplements it,...

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The Future of Maintenance - 8

SECO/PREDICTIVE SECO/WARWICK specializes in developing metal heat treatment equipment. They are a renowned technological leader in this area. Apart from the typical work of the R&D department related to new designs and technologies, the company continuously works to improve the performance, availability and quality of its solutions. For many years statistical data has been collected from industrial furnaces produced by the company. Continuous collaboration with scientific establishments and commercial heat treatment service providers, as well as work with furnaces installed in their...

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