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SECO TOOLS
Update 2013-2

Update 2013-2

Product catalog summary

Overview: This document from Seco Tools AB provides comprehensive technical specifications and guidelines for various tooling products, including turning, milling, threading, solid end mills, holemaking, and tooling systems. It includes detailed cutting data, toolholder specifications, and material classifications.

Turning: The section covers cutting data for different tool grades and workpiece materials, classified under Seco Material Group (SMG). It provides recommended cutting speeds, feed rates, and tool life expectations for various coated and uncoated grades. The use of the Secolor Turning Calculator is recommended for precise calculations.

Milling: This part details specifications for square shoulder, slot, helical, and plunge milling cutters, along with corresponding inserts. It emphasizes the importance of selecting the right tool for specific milling operations to optimize performance and tool life.

Threading: Technical information on thread turning toolholders and inserts is provided, with a focus on achieving precise threading operations. The section includes recommendations for tool selection based on material and application requirements.

Solid End Mills: The JABRO™ series is highlighted, with specific models like JS412, JS413, and others. The section provides guidance on tool selection for various milling applications, emphasizing the importance of matching tool characteristics with material properties.

Holemaking: Products like Seco Feedmax™ and Perfomax® are discussed, with details on their applications in drilling and reaming. The section includes information on setting fixtures and the importance of precision in holemaking operations.

Tooling Systems: This section covers shrink-fit holders, high precision collet chucks, and ER HP collets. It provides specifications and best practices for using these systems to ensure optimal performance and safety.

Secomax Ceramics: The document introduces Secomax ceramics, designed for high productivity and performance in demanding applications. It highlights their thermal shock resistance, fracture toughness, and wear resistance, particularly in machining heat-resistant superalloys like Inconel 718.

Safety and Maintenance: Instructions for the safe use of Jetstream Tooling® and Secomax ceramics are provided, including assembly instructions and maximum working pressures. Regular maintenance and checks are recommended to ensure tool longevity and performance.

Toolholders: The document outlines toolholders for inserts such as TNGA, TNMA, TNMG, TNMM, TNMX, VNGA, VNGG, VNMG, WNGA, WNMA, WNMG, and WNMM. Each toolholder is specified with dimensions in millimeters, including rake angle (γo°) and inclination angle (λs°). The toolholders are categorized by their part numbers and dimensions, with specific details for right-hand versions.

Spare Parts: A list of spare parts included in the delivery of toolholders is provided, detailing components such as anvils, levers, pins, screws, keys, and O-rings. The document specifies which parts are included and which need to be ordered separately.

Inserts: The document lists various inserts with part numbers and grades, including coated, uncoated, and cermet options. Inserts are categorized by their dimensions and tolerances, with specific details on size, length, thickness, height, and corner radius (rε). The inserts are further divided into different series such as CCGT, CCMT, CNMG, and CNMM, each with specific applications and tolerances.

Tolerances: Tolerances for dimensions such as diameter (d), length (l), thickness (s), height (h), and corner radius (rε) are specified for each insert type, ensuring precision in manufacturing and application.

Recommendations: Users are advised to refer to the current price and stock list for availability and to check the insert program on specified pages for additional details. The document emphasizes the importance of selecting the correct toolholder and insert combination for optimal performance in turning operations.

Square Shoulder and Slot Milling Cutters Overview: This document provides detailed specifications and part numbers for various square shoulder and slot milling cutters, specifically the Turbo 10, Turbo 12, and Turbo 18 series. Each cutter is listed with its dimensions, type of mounting, and associated components such as locking screws, keys, and arbor screws.

Specifications: The document lists multiple part numbers with dimensions in millimeters, including diameter (Dc), length (l1), and depth of cut (ap). It also specifies the type of mounting, such as cylindrical or Weldon, and provides torque values for dynamometric keys.

Components and Spare Parts: Each cutter is associated with specific locking screws, keys, and arbor screws. The document also references spare parts and provides guidance on insert selection and cutting data recommendations, directing users to specific pages for more information.

Insert Selection and Cutting Data: Recommendations for insert selection and cutting data are provided, with references to specific pages for detailed information. The document includes a table for universal inserts, specifying grades and feed rates (fz) in mm/tooth, along with cutting speeds (vc) in m/min.

Additional Information: For complete insert programs and ramping and helical interpolation, users are directed to additional pages in the MN2012 Milling guide. The document emphasizes checking availability in the current price and stock list.

Specifications: The document lists multiple grades such as MP2500, MK2050, and F40M, with corresponding feed rates (fz) and cutting speeds (vc) for different operations. The feed rates are given in mm/tooth, and cutting speeds in m/min.

Procedures: Recommendations for full engagement and side milling are provided, with specific feed rates and speed factors. Full engagement is set at 100% with a speed factor of 1.0, while side milling varies from 30% to 5% engagement with increasing speed factors.

Norms and Recommendations: The document suggests average chip thickness values and provides cutting data for full engagement width and contouring. It also includes radii insert alternatives, indicating basic choices and modifications required for certain cutter bodies.

Key Data from Tables: The tables detail specific feed rates and cutting speeds for different grades and operations. For example, for grade MP2500, the feed rate ranges from 0.06 to 0.12 mm/tooth, and cutting speeds range from 420 to 185 m/min depending on the operation.

Additional Information: The document includes spare parts information, such as locking screws and keys, and provides torque values for assembly. It also references additional pages for further insert selection and cutting data recommendations.

Overview: The document provides detailed specifications and cutting data for JABRO™ Solid2 JS509 and JS553 series tools, focusing on chamfering, counterboring, deburring, slotting, and side milling roughing operations. It includes information on tool dimensions, tolerances, and recommended cutting parameters for various materials.

Specifications: The tools are solid carbide chamfer tools with unequal flute spacing. The document lists part numbers, dimensions, and tolerances for different tool shapes and sizes. Tolerances include dmm=h5, Dc=0.05, and SIG=+/-0.5°.

Cutting Parameters: The document provides cutting data for different operations:

Counterboring: Parameters include ap x Dc, ae x Dc, vc (m/min), n (rev/min), f (feed per revolution), and vf (mm/min). Coolant types are specified as air, dry, emulsion, or mist spray.
Chamfering: Similar parameters are provided with specific values for different diameter ranges.
Deburring: Cutting data is provided for dry and mist spray operations, with specific values for different diameter ranges.
Slotting: Parameters include ap x Dc, ae x Dc, vc, n, fz (mm), and vf, with specific values for different diameter ranges.
Side Milling Roughing: Cutting data is provided for various coolant types, with specific values for different diameter ranges.

Material Groups: The document categorizes materials into Seco material groups (SMG) and provides specific cutting data for graphite, soft plastic, and hard plastic.

Key Observations: All cutting data are target values, and adjustments may be necessary based on specific machining conditions. The document emphasizes the importance of selecting the appropriate coolant type and cutting parameters for optimal tool performance.

Overview: This document provides detailed technical specifications and guidelines for the JABRO™ Solid2 JS553 and JS554 series of solid carbide end mills. It includes cutting data, tolerances, and part numbers for various tool shapes and dimensions.

Specifications: The document outlines the cutting parameters such as cutting speed (vc), feed per tooth (fz), and feed rate (vf) for different materials like graphite, plastic (soft and hard), and various metals. It specifies the use of different coolants (air, dry, emulsion, mist spray) and provides target values for these parameters.

Tolerances: Tolerances for the tools are specified with dmm = h5 and Dc = e7. The corner radius tolerance is ±0.02 mm, with specific allowances based on the diameter (Dc) of the tool.

Tool Dimensions: The document lists part numbers with corresponding dimensions in millimeters, including tool shape, diameter (Dc), length (l2, l3), and corner radius (rε1). It distinguishes between stock and non-stock standard items.

Cutting Data: Detailed tables provide cutting data for different operations such as slotting and side milling roughing. Parameters include spindle speed (n), feed per tooth (fz), and feed rate (vf) for various tool diameters and materials.

Recommendations: The document advises adjustments to cutting parameters if the corner radius exceeds 15% of the tool diameter, suggesting a reduction in depth of cut (ap) by 30% and feed per tooth (fz) by 20%.

Overview: This document provides detailed specifications and guidelines for various types of EPB tool holders, including Monobloc holders, Seco-Capto™ tool holders, and high precision collet chucks. It includes information on design features, dimensions, balancing, and accessories.

1. EPB Monobloc Holders BT:

Features the Safe-Lock™ tool pull-out protection system.
Reinforced design with a maximum run-out of 3 μm at 3xd.
Includes coolant supply channels towards the tool.
Available in various sizes with specific part numbers and dimensions.

2. EPB Seco-Capto™ Tool Holders:

Also equipped with the Safe-Lock™ system and reinforced design.
Similar run-out specifications as the Monobloc holders.
Detailed dimensions and part numbers provided for different shank sizes.

3. High Precision Collet Chucks EPB 5672:

Designed for high run-out precision and high transmittable torque.
Run-out is limited to 3 μm at 3xd with specific ER HP collets.
Includes guidelines for balancing, tool shank compatibility, and coolant supply options.
Recommended tightening torques and maximum RPMs are specified for different collet sizes.

4. Accessories and Spare Parts:

Includes kits of balancing screws, stop end screws, and sealing plugs.
Roller spanners and dynamometric spanners are recommended for tightening and releasing collet nuts.

5. Operating Instructions:

Emphasizes the importance of following detailed operating instructions for optimal use.
Notes on the potential impact of stop end screws on tool run-out.

Conclusion: The document provides comprehensive technical details necessary for selecting and using EPB tool holders effectively, ensuring high precision and performance in machining operations.

Specifications: The document provides detailed specifications for ER HP collets, type 5672, used in collet chucks EPB 5672. The collets have a taper angle of 16° and a maximum run-out of 3 μm when measured at a gauge projection of 3 times the diameter in relation to the external taper of the collet chuck. The collets are based on the ISO 15488-B (ER) design but include a plastic ring in the locking groove to distinguish them from classic ER collets.

Procedures: The document outlines the tightening torques for various sizes of standard roller spanners and dynamometric roller spanners, with torque capacities ranging from 10-100 Nm to 20-200 Nm.

Norms and Standards: The collets are designed to meet specific standards, including ISO 15488-B, and are available in both sealed and non-sealed versions. The tool shank diameter should match the collet's bore with a maximum tolerance of h10.

Recommendations: It is recommended to check the availability of collets in the current price and stock list. The document also provides a classification of workpiece materials according to the Seco Material Group (SMG), detailing various steel, stainless steel, and cast iron types along with their mechanical properties.

Key Data from Tables: The tables list various collet sizes, part numbers, dimensions, and capacities for different chuck sizes (HP 11, HP 16, HP 25, HP 32). Additionally, the document includes a classification of workpiece materials with corresponding mechanical properties such as tensile strength (Rm) and hardness (kc1.1).

Overview: The document provides information on various products from Seco Tools, focusing on insert carriers, cermet inserts, and nickel-coated insert carriers. It outlines compliance with environmental regulations, safety precautions, and disposal recommendations.

Specifications and Compliance: All products meet the requirements of RoHS, WEEE, and ELV regulations, ensuring they do not contain hazardous substances like mercury, lead, or cadmium in concentrations exceeding regulatory specifications.

Insert Carriers: These products are not intended for specific requirements but comply with environmental regulations. They do not contain harmful substances and can be recycled with steel waste. Nickel-coated carriers may leach nickel, but within acceptable limits. Protective gloves are recommended for those allergic to nickel.

Cermet Inserts: These inserts also comply with environmental regulations. However, Cermet grade C15M inserts contain nickel, which can leach when in contact with skin, exceeding the norm SS-EN 1811. Protective gloves are advised for individuals with nickel allergies. Regrinding can produce hazardous dust, necessitating safety precautions.

Disposal and Recycling: Used insert carriers and cermet inserts can be recycled. Packaging materials are fully recyclable.

Alloying Elements: A table lists various grades of cemented carbide coatings and their alloying elements, including W, Ti, Ta, Nb, Co, Cr, Ni, Mo, C, N, Ti, Al, C, N, O, and Si.

Contact Information: The document provides contact details for Seco Tools offices worldwide, including phone and fax numbers for various countries.

Catalog excerpts

SECO TOOLS AB SE-737 82 FAGERSTA, SWEDEN TEL. +46 223 400 00 WWW.SECOTOOLS.COM 02897553, ST20136412 GB, © SECO TOOLS AB, 2013. All rights reserved. Technical specifications are subject to change without notice. Printed by Elanders 2013

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* SMG = Seco Material Group 1

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Turning – Cutting data Cutting speed vc (m/min) In this section a recommended cutting speed is indicated under specied conditions and a selected SMG (ver.1) Use the tables beginning on page 273 to classify the workpiece material into a SMG. In order to increase the accuracy towards the actual cutting conditions and requirements of the applications the recommendation is to use Secolor Turning Calculator available on www.secotools.com kar (r) = cutting edge angle (°) r = nose radius (mm) ap = depth of cut (mm) f = feed rate (mm/rev) Tool life = 15 min

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Turning – Cutting data Tool life = 15 min CVD coated grades TH1500 f (mm/rev) SMG 7

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Turning – Cutting data CNMG120408-MF2 PVD coated grades TH1000 f (mm/rev) SMG 7 CVD coated grades TM4000 f (mm/rev) SMG 8 9 10 11 PVD coated grades CP500 f (mm/rev) SMG 8 9 10 11 PVD coated grades CP500 f (mm/rev) SMG 8 9 10 11

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Turning – Cutting data CNMG160612-M5 uncoated grades HX f (mm/rev) 0,10 145 130 110 90 uncoated grades KX f (mm/rev) SMG 16 17 18

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Turning – Cutting data CNMG120408-MF1 uncoated grades 883 f (mm/rev) SMG 19 20 21 22 Note: We recommend to use the Secolor Turning Calculator, see www.secotools.com, using accurate workpiece material classication, SMG (ver.1)

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Turning – JetstreamTooling® Finishing inducer Roughing inducer The mounted Jetstream Tooling® Finishing Inducer gives a universally applicable coolant jet, which provides a well positioned coolant wedge from nishing to medium-roughing applications. As accessories there are Jetstream Tooling® Roughing Inducers available for easy exchange providing a more boosted coolant wedge for clearer roughing applications or for cases demanding more space for the chip ow. Changing the insert Simply loosen both locking screws, and rotate the inducer clear of the insert. Check the conditions of the tool, screws...

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Turning – Secomax, Ceramics Introduction Secomax ceramics include a range of products developed to meet the manufacturing industries ever increasing demands on productivity and product performance. The inserts are die-pressed and sintered by a HIP process using very ne and pure raw materials with ne microstructure to reach excellent material properties. All surfaces are then ground ensuring a product with superior dimensions and tolerances. This comes together in a product with outstanding features: – high thermal shock resistance – optimised fracture toughness – excellent wear resistance – high...

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Turning – Secomax, Ceramics Geometry recommendations Strong cutting edge geometries are always preferred. • Negative cutting geometry • Chamfered cutting edge • Large nose radius Edge preparation, chamfer size and angle S CS100 is a Sialon type ceramic grade for rough machining of nickel based superalloys High resistance against notch wear Superior edge strength Solid insert Cutting data recommendations The following are recommended cutting data start values Speed (m/min) Feed (mm/rev)

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Turning – Secomax, Ceramics Troubleshooting Problem Possible cause Suggested actions Flank wear Excessive feed rate and cutting speed Reduce cutting speed Use larger corner radius Use high wear-resistant grade Crater wear Excessive cutting speed Reduce cutting speed Use smaller lead angle Check edge geometry Thermal cracking Severe cycle of heating & cooling during cutting Excessive feed rate and cutting speed Reduce cutting speed Reduce feed rate Change to dry machining Notch wear Excessive feed rate and cutting depth Reduce cutting depth Reduce feed rate Increase coolant supply Edge aking Excessive...

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Turning –Toolholders, ext., JetstreamTooling®, Seco-Capto™ Toolholders for inserts CNGA, CNGG, CNMA, CNMG and CNMM C.-PCLNR/L...JETL For insert programme, see page(s) 30-37 o˚= Rake angle, s˚= Inclination angle Right-hand version shown kar (r) = 95° Dimensions in mm Capto size Spare Parts, Parts included in delivery Toolholder/ Insert dimension C.-PCLNR C.-PCLNL Please check availability in current price and stock-list Finishing inducer Roughing inducer

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Turning –Toolholders, ext., JetstreamTooling®, Seco-Capto™ Toolholders for inserts DNGA, DNGG, DNMA, DNMG, DNMM and DNMX C.-PDJNR/L...JETL For insert programme, see page(s) 41-47 o˚= Rake angle, s˚= Inclination angle Right-hand version shown kar (r) = 93° Dimensions in mm Capto size Spare Parts, Parts included in delivery Toolholder/ Insert dimension C.-PDJNR C.-PDJNL Please check availability in current price and stock-list Finishing inducer Roughing inducer

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Turning –Toolholders, ext., JetstreamTooling®, Seco-Capto™ Toolholders for inserts SNGA, SNMA, SNMG and SNMM C.-PSSNR/L...JETL For insert programme, see page(s) 56-60 o˚= Rake angle, s˚= Inclination angle Right-hand version shown kar (r) = 45° Dimensions in mm Capto size Spare Parts, Parts included in delivery Lever Toolholder/ Insert dimension Please check availability in current price and stock-list Finishing inducer Roughing inducer

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Turning –Toolholders, ext., JetstreamTooling®, Seco-Capto™ Toolholders for inserts TNGA, TNMA, TNMG, TNMM and TNMX C.-PTJNR/L...JETL For insert programme, see page(s) 68-73 o˚= Rake angle, s˚= Inclination angle Right-hand version shown kar (r) = 93° Dimensions in mm Capto size Spare Parts, Parts included in delivery Toolholder/ Insert dimension C.-PTJNR C.-PTJNL Please check availability in current price and stock-list Finishing inducer

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Turning –Toolholders, ext., JetstreamTooling®, Seco-Capto™ Toolholders for inserts VNGA, VNGG and VNMG C.-PVJNR/L...JETL For insert programme, see page(s) 78-79 o˚= Rake angle, s˚= Inclination angle Right-hand version shown kar (r) = 93° Dimensions in mm Capto size Spare Parts, Parts included in delivery Toolholder/ Insert dimension Finishing inducer Please check availability in current price and stock-list

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Update 2013-2

Update 2013-2

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