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SECO NEW TOOLING & EXPANSIONS

SECO NEW TOOLING & EXPANSIONS
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SECO NEW TOOLING & EXPANSIONS

Product catalog summary
Introduction
The 2016.1 New Product Launch by SECO introduces advancements in metal cutting solutions, enhancing milling tooling systems and stationary product lines. Key innovations include larger insert sizes for T4-12 cutters, reduced necks for Jabro-Solid2 JS554 series, and new PCBN grades for hard part turning.
Square T4-12 Milling
The Square T4-12 series now includes the LOEX 12 insert, allowing higher depths of cut and metal removal rates. It offers high performance and cost-effectiveness, with tangentially mounted inserts providing stability and true 90° walls, suitable for cast iron, steel, and difficult-to-machine materials.
Specifications
  • Diameter range: 1.00” - 5.00” (25 - 125 mm)
  • Max depth of cut: 0.500” (12.7 mm)
  • Mounting types: Arbor, Cylindrical, Cylindrical/Weldon, Capto
  • Grades: MP1500, MP2500, MP3000 for steel; MK1500, MK2050 for cast iron; T350M, F40M for stainless; MM4500 for difficult conditions; MS2050 for Titanium
  • Radius range: 0.0315” - 0.122” (0.8 mm - 3.1 mm)
Helical Milling
The T4-12 Helical cutters feature larger inserts with four cutting edges, designed for roughing and semi-finishing of steels, cast irons, and difficult materials, with improved stability and chip flow.
Double Octomill™ 05 Cassette
This technology features removable cassettes for easy and precise insert positioning, minimizing axial runout and optimizing feed rates, surface finishes, and tool life.
Quattromill® Close-Pitch Version
The Quattromill face milling cutters now come in a close-pitch version, enhancing feed rates, surface finishes, and productivity through a patented center-locking insert screw design.
Conclusion
SECO's 2016.1 product launch offers innovative solutions that enhance productivity and cost-effectiveness across various industry segments.
Product Overview
The document provides an overview of Seco's milling products, focusing on the Quattromill face mills and the Combimaster milling cutter system. The Quattromill face mills feature a close-pitch design and accommodate a wide range of standard inserts for all workpiece materials, offering increased productivity and high performance.
Range Overview
The Quattromill range includes diameters from 3.00” to 8.00” (63 mm to 200 mm) and supports roughing and finishing for all material types. The Combimaster system includes a variety of shank types, lengths, and interchangeable cutter heads, providing flexibility across a wide range of applications.
Key Features and Benefits
  • Quattromill face mills offer a comprehensive range of inserts and eliminate the need for wedges or extra parts.
  • The Combimaster system includes coolant-through capability and supports a wide range of standard lengths.
  • The new M20 connection in the Combimaster range provides robust holding and greater assembly contact area for added strength.
Technical Specifications
The document includes detailed technical specifications for various milling tools, highlighting the new PCBN hard part turning grades with improved toughness and wear resistance.
Conclusion
Seco's milling products provide versatile and high-performance solutions for a wide range of machining applications, enhancing capability and efficiency.
PCBN Hard Part Turning Grades
This section outlines new PCBN grades for various insert types, offering long tool life, excellent surface finishes, and high process stability.
Medical Turning Grades (TS2050)
The TS2050 grade is highlighted for its application in medical components, offering high wear resistance and enhanced edge toughness.
Solid End Milling - Niagara Cutter
The SN200R, SN400R, and SN500R series of end mills are designed for high feed milling, noted for high heat resistance and abrasion resistance.
Jabro-Solid2 JS554
The JS554 range of solid-carbide end mills offers smaller neck diameters for increased machining clearance, suitable for aerospace, medical, and general machining applications.
Key Benefits
The document highlights benefits such as increased productivity, reduced cycle times, high stability, and extended tool life.
Specifications
The document lists multiple end mills and inserts with specific dimensions, tolerances, and material compatibility.
Procedures and Applications
High feed machining is emphasized, highlighting its ability to achieve higher metal removal rates compared to conventional methods.
Product Features
The JHF980 series is designed for face, slot, and plunge milling, offering significant productivity gains and reduced production costs.
Recommendations
The document advises on the use of specific toolholders and inserts for right and left-handed operations.
Key Data
Tables provide detailed measurements and tolerances for each tool, including diameter, length, and cutting depth.
Conclusion
The document serves as a comprehensive guide for selecting and applying high-performance cutting tools in various machining operations.
Productivity Cost Analysis (PCA)
PCA is a process to help customers reduce costs and improve productivity, involving benchmarking, implementing changes, and reviewing methods for continuous improvement.
Seco Material Groups (SMG v2)
SMG v2 is a system for organizing work materials and selecting appropriate cutting parameters.
Cutting Data
The document provides extensive cutting data for various materials and tool configurations.
Recommendations
Users are advised to contact local technical specialists to optimize tool usage and take advantage of PCA for cost savings.
Slot, Side, and Plunge Milling
The document provides cutting data for these operations, specifying parameters such as spindle speed, feed per tooth, and feed rate for different tool diameters and ISO groups.
General Recommendations
Guidelines for using emulsion, mist spray, and air as cooling methods are included.
Key Tables and Data
Numerous tables with detailed cutting data for each milling operation are provided.
Cutting Data Overview
The document provides detailed cutting data for the PRECIMASTER PLUS tool, including parameters such as depth of cut, feed rate, and cutting speed for various materials and conditions.
Material Classifications
The document classifies workpiece materials into several categories, each with specific properties and reference materials.
Additional Information
Contact information for technical assistance and locating authorized distributors is provided.
Key Takeaways
The document serves as a comprehensive guide for selecting appropriate cutting parameters for various materials using the PRECIMASTER PLUS tool.
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Catalog excerpts

SECO NEW TOOLING & EXPANSIONS-2

RELENTLESS IMPROVEMENT The Square T4 familyjust got even better with the larger LOEX 12 insert. The Square T4-12 enables higher depths of cut and higher metal removal rates. THE TOOLS THAT MAKE UP YOUR SUCCESS 2

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SECO NEW TOOLING & EXPANSIONS-3

PRODUCTIVITY COST ANALYSIS PCA Learn more about how to evaluate a process and identify where to reduce cost for a signiicant productivity gain. ADVANCED MATERIAL TURNING GRADES CUT-OFF & GROOVING COMPETENCE DRIVEN SOLUTIONS Welcome to the 2016.1 New Product Launch, where you will ind several new metal cutting solutions that further expand the capabilities and productivity advantages of our milling tooling system and stationary product lines. Among these latest solutions are larger insert sizes for the T4-12 square shoulder and helical cutters, reduced necks for the JabroSolid2 JS554 series and...

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SECO NEW TOOLING & EXPANSIONS-4

SQUARE SHOULDER MILLING SUPERIOR MATERIAL REMOVAL RATES SQUARE T4-12 The new Square T4-12 is an addition to the SQT4-08 range Seco launched in 2014. The SQT4-12 is offered with a larger insert utilizing the same tangential mounting concept. The SQT4-12 provides an ideal balance of high performance and cost effectiveness. Strong, reliable pocket seats combined with multi-edge inserts optimize stability and provide true 90° walls. Inserts are mounted tangentially, providing the strength needed for increased depths of cut with small diameters. Square T4-12 provides a smooth cutting action through...

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SECO NEW TOOLING & EXPANSIONS-5

SQUARE SHOULDER MILLING " CYLINDRICAL / WELDON MOUNTING CYLINDRICAL / WELDON SHELL ARBOR For Cutting Data see pages 38-39

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SECO NEW TOOLING & EXPANSIONS-6

SQUARE SHOULDER MILLING a 52859 52900 Square T4-12 incorporates a tangentially mounted insert with an edge length of 0.500”. This means that even smaller diameter tools have higher depth of cut capability. This comes in handy when profiling deep walls in tight spaces. Very smooth cutting action generates low cutting forces, better chip evacuation, and low noise levels giving better tool life. Edge geometries, grades, and several radii options for all materials offer economical versatility.

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SECO NEW TOOLING & EXPANSIONS-7

SQUARE SHOULDER MILLING INCREASED DEPTH OF CUT FOR HIGHER METAL REMOVAL SQUARE T4-12 HELICAL The new T4-12 Helical milling cutters feature larger, tangentially mounted inserts, each with four cutting edges. The cutters allow for increased depths of cut and higher machining parameters for roughing and semi-inishing of steels, cast irons and various diicult materials. Tangential mounting reinforces insert stability, improves chip low and provides unrestricted access to mounting screws, while multiple cutting edges help reduce tool cost per part. The curved-edge inserts are available in high-positive-rake...

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SECO NEW TOOLING & EXPANSIONS-8

SQUARE SHOULDER MILLING SECO PRODUCT OVERVIEW • Larger size inserts with four cutting edges reduce tooling costs • Tangential insert mounting adds stability and support • High positive rakes and curved edges provide smooth, vibration-free cutting RANGE OVERVIEW • Cutter diameters from 2” -4” (50 mm - 100 mm) • Arbor, Weldon, and Seco Weldon mounting systems • Wide selection of insert grades and geometries • Normal and close pitch versions • Corner radii from 0.031” -0.122” (0.8 mm - 3.1 mm) YOUR SECO BENEFIT • Greater productivity • Reduced tool costs • Smoother machining • Process reliability...

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SECO NEW TOOLING & EXPANSIONS-9

MILLING ADJUSTABLE MULTI EDGE SOLUTION Seco expands the benefits of its recently developed Double Octomill 09 cassette technology into the Double Octomill 05 family of smaller diameter inserted face milling cutters. Using Seco’s advanced pin-locating technology, the new cassettes ensure fast, easy and precise insert positioning. But equally important, the patented design of the cassette pockets allows adjustability to practically eliminate axial runout, while optimizing feed rates, surface finishes and tool life. Cassettes are paired with cutter bodies that accommodate Seco’s cost-effective Double...

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SECO NEW TOOLING & EXPANSIONS-10

For Cutting Data see pages 42-44 ONEU wiper inserts have 4 right hand and 4 left hand cutting edges.

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SECO NEW TOOLING & EXPANSIONS-11

CLOSE-PITCH VERSION LOCKS IN FACE MILLING PERFORMANCE & STRENGTH QUATTROMILL® Thanks to a special patented center-locking insert screw design, Seco now offers its popular general-purpose Quattromill face milling cutters in a new close-pitch version. The new face mills put more teeth/ inserts in the cut for higher feed rates, improved surface finishes and increased productivity. Instead of locking from the front, Seco’s innovative insert screw locks/operates from the back of the insert pocket, eliminating the need for wedges or other extra parts and accommodating more inserts per cutter diameter....

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SECO NEW TOOLING & EXPANSIONS-12

MILLING TOOLING SYSTEMS CUTTER SYSTEM DELIVERS VERSILITY & STRENGTH COMBIMASTER™ Seco continues to enhance and expand its industry-leading Combimaster family with the addition of a larger connection size that brings the line’s high stability and performance to diameter 1.500” (40 mm) milling cutters. The Combimaster milling cutter system encompasses an array of shank types, lengths and interchangeable cutter heads that offers maximum flexibility over a wide range of applications. The extremely cost-effective system includes square shoulder and end mills, copy mills, face mills, plunge mills and...

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SECO NEW TOOLING & EXPANSIONS-13

NEW! COMBIMASTER M20 This new larger holder connection with the M20 thread advances Combimaster into the larger-diameter cutter arena. But most significantly, it delivers excellent stability and strength for high material removal rates. The M20 thread ensures the strongest connection possible between the shank and cutter body. In most instances, the Combimaster M20 allows users to increase both metal removal rates and depths of cut by as much as 15% to improve overall machining performance. For the Combimaster range of products, Seco has adapted the M20 connection to over 30 new holder styles,...

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SECO NEW TOOLING & EXPANSIONS-14

MILLING TOOLING SYSTEMS NEW EPB 5820-5821 - ARBORS CAT & CAT B5.50-ADB Please check availability in current price and stock-list.

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