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MN 2012 Turning

MN 2012 Turning
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MN 2012 Turning

Product catalog summary
Overview: This document provides comprehensive technical information on machining tools and components, focusing on turning, threading, grooving, and parting-off processes. It emphasizes the Seco-Capto™ clamping units and Jetstream Tooling™.
Sections:
  • Alphanumeric Index: An index of tools and inserts for easy navigation.
  • Technical Information: Detailed specifications and guidelines for tool usage.
  • Application Overviews: Insights into ISO Turning, Parting-off, and Grooving applications.
  • Toolholders: Details on various toolholders, focusing on Jetstream Tooling™ and Seco-Capto™ systems.
  • Multi Task Machining (MTM): Discussion on toolholders designed for MTM.
  • Accessories and Spare Parts: List of accessories and spare parts for Jetstream Tooling™ and Seco-Capto™.
  • Inserts: Information on different types of inserts, including Secomax PCBN and PCD.
  • MDT – Multi Directional Turning: MDT technical information, toolholders, blades, and inserts.
  • Mini Shaft: Technical details on mini shaft holders and inserts.
  • Threading, Grooving, and Parting-off: Technical insights into these processes.
  • Seco-Capto™ Clamping Units: Details on clamping units for secure tool holding.
  • SMG – Seco Material Group: Material classification and machinability factors.
  • Declaration of Conformity: Compliance with industry standards and regulations.
Key Takeaways: The document is a vital resource for machining professionals, providing detailed specifications, application guidelines, and best practices for using Seco-Capto™ and Jetstream Tooling™ systems. It emphasizes selecting the right toolholders and inserts for specific applications to enhance efficiency and precision.
Corner Configuration: Various corner configurations for inserts are outlined, crucial for determining application and performance.
Nose Radius: Specified in metric measurements, affecting the finish and strength of the cutting edge.
Cutting Edge Condition: Different conditions are mentioned, providing insights into the insert's capabilities.
Cutting Direction: Lists possible cutting directions, influencing machining operations.
Toolholder Systems: Describes various toolholder systems, affecting stability and efficiency.
Insert Size and Shape: Critical for determining maximum cutting depth.
Chipbreakers: Overview of chipbreaker designs for different materials and conditions.
Insert Grades: Range of insert grades classified by wear resistance and toughness.
Specifications: Detailed specifications and recommendations for turning insert grades.
Insert Grades and Applications: Covers CVD and PVD coated grades, uncoated grades, and cermet options.
Cutting Data and Parameters: Outlines factors affecting depth of cut, feed rate, surface finish, and cutting speed.
Troubleshooting and Optimization: Solutions for chipbreaking problems, vibrations, and tool life issues.
High Feed Inserts: Highlights Seco High Feed inserts for excellent surface finishes at high feed rates.
Introduction: Technical specifications and guidelines for machining with PCBN inserts.
Specifications: Machining range and cutting data for different materials and insert grades.
Insert Types and Geometries: Wiper geometry on PCBN inserts and guidelines for high feed inserts.
Operation Guidelines: Maintain specific cutting edge angles and adjust for deviations.
Chipbreaker Program: Various chipbreaker designs and recommendations.
Secomax PCBN Inserts: Wear-resistant material suitable for hard ferrous materials and cast iron.
Plunge Turning: New method for hard turning with reduced cutting time.
Railway Wheel Turning: Inserts for machining new and re-machining used railway wheels.
Conclusion: Comprehensive guide for selecting and using PCBN inserts.
Intermittent Cutting: Recommendations for moderate and aggressive intermittent cuts.
Hardened Steel: Recommendations for machining hardness between 45–65 HRc.
Manganese Steel: Use CBN300 and CBN500 for tougher grades.
Pearlitic Cast Iron: Recommendations for dry machining and coolant use.
White Cast Iron: Use CBN300 or CBN200 with Centrelock inserts.
Cemented Carbide: Use CBN300 and CBN500 for tougher grades.
Sintered Valve Seat Materials: Use CBN200 and CBN10/CBN100.
Powder Metallurgy Alloys: Use CBN200 and solid CBN300 for roughing.
Nickel-based Superalloys: Use CBN170/CBN10/CBN100 with coolant.
Hard Facing Alloys: Recommendations for hardness <60 HRc.
Troubleshooting: Address wear mechanisms with specific actions.
Secomax – PCD: PCD tools for non-ferrous metals and alloys.
Cutting Data Recommendations: General recommendations for machining with PCD.
Troubleshooting for PCD: Address issues like rapid wear and poor surface finish.
Overview: Specifications and information on external turning toolholders under Seco-Capto™.
Specifications: Rake and inclination angles for toolholders.
Toolholder Models: Various models with dimensions and compatible inserts.
Spare Parts and Accessories: Essential parts for assembly and maintenance.
Inserts: References to various insert types compatible with toolholders.
Availability: Check current price and stock-list for availability.
Overview: Specifications and information on toolholders for various insert types.
Specifications: Key parameters and dimensions for toolholders.
Procedures: Check availability before ordering.
Spare Parts: Specific spare parts for each toolholder model.
Recommendations: Ensure compatibility and follow specified dimensions.
Tables and Data: Detailed dimensions and specifications for toolholders.
Overview: Specifications and configurations for toolholders and inserts.
Toolholder Specifications: Lists toolholders for various insert types.
Insert Compatibility: Compatibility details for each toolholder.
Spare Parts and Accessories: Information on essential components.
Application and Usage: Detailed dimensions for toolholder selection.
Key Parameters: Critical parameters for cutting performance.
Overview: Specifications and information on toolholders and adapters.
Toolholders for Inserts: Lists toolholders compatible with specific inserts.
Spare Parts and Accessories: Essential components for toolholder maintenance.
Turning Toolholders for Boring: Details on toolholders for boring operations.
Cartridges for Inserts: Descriptions of compatible cartridges.
Seco-Capto™ Adapters: Specifications for adapters used with shank tools.
Key Parameters: Critical parameters for toolholder selection.
Recommendations: Verify availability before ordering.
Overview: Specifications and guidelines for Secomax PCBN and PCD inserts.
Specifications: Lists various insert types with specific tolerances.
Procedures: MDT system designed for various operations.
Toolholders: Details on external and internal toolholders.
Inserts: Categorized by shape, angle, and type.
Recommendations: Use MDT system for complex parts.
Additional Information: References to further details on inserts.
Overview: Specifications and guidelines for toolholders and inserts.
Toolholders: Designed for various machining operations.
Inserts: Different geometries for specific applications.
Grades: Various grades for different materials.
Application Techniques: Guidelines for machining operations.
Technical Tips: Importance of correct feed rates and toolholder selection.
Cutting Data: Recommended cutting depths and feed rates.
Overview: Specifications and guidelines for toolholders and inserts.
Toolholder Specifications: Lists axial toolholders for specific inserts.
Clamp Screw and Torque Values: Required torque values for installation.
Application and Part Numbers: Part numbers for toolholder identification.
Spare Parts and Delivery: Information on spare parts for assembly.
Recommendations: Check availability and use correct torque values.
Overview: Specifications and part numbers for modular tooling systems.
Specifications: Toolholders and inserts categorized by part numbers.
Procedures: Assembly instructions and availability checks.
Standards and Recommendations: Right-hand and left-hand versions indicated.
Key Data from Tables: Part numbers and dimensions for component selection.
Critical Information: Ensure compatibility and follow torque values.
Mini Shaft – General Information: Designed for internal turning and grooving.
Mini Shaft – Code Keys: Specifications for toolholders and inserts.
Mini Shaft – Setting Up the Tool: Mounting instructions for toolholders.
Mini Shaft – Cutting Data: Recommended starting values for applications.
Mini Shaft – Holders and Inserts: Details on spare parts and dimensions.
Mini Shaft – Accessories: Includes setting gauges and accessories.
Threading and Grooving: Code keys for toolholders and inserts.
Overview: Guide on grooving and parting-off processes.
Grooving - Precision Grooves: Toolholders and inserts for precision grooves.
Parting-off: Toolholders and insert types for parting-off.
Setup and Machining Recommendations: Recommendations for stable mounting and clamping.
Special Applications: Custom inserts for specific applications.
Clamping Units Specifications: Seco-Capto clamping units dimensions and part numbers.
Workpiece Materials Classification: Classification of materials based on properties.
Material Group Descriptions: Comprehensive classification under SMG system.
Recommendations and Procedures: Detailed procedures for selecting clamping units.
Key Data Extraction: Critical data on dimensions and material properties.
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Catalog excerpts

MN 2012 Turning-1

Contents Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Secomax – PCBN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Secomax – PCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 - 377 378 - 412 413 - 417 MDT – Multi Directional Turning Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419 - 455 MDT – Toolholders and Blades Toolholders, ext., Jetstream Tooling™, Seco-Capto™. . . . . . . . . . . Toolh., ext. axial, Jetstream Tooling™, Seco-Capto™ . . . . . . . . . . . Toolholders, external, Jetstream Tooling™ . . . . . . . . . . . . . . . . . . . Toolholders, external axial, Jetstream Tooling™ . . . . . . . . . . . . . . . Toolholders, external, Seco-Capto™ . . . . . . . . . . . . . . . . . . . . . . . . Toolholders, external . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders, external axial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders, internal Seco-Capto™ . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders, internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders for MTM, Seco-Capto . . . . . . . . . . . . . . . . . . . . . . . . . . Holders and blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456 - 462 463 - 483 484 - 488 489 - 498 499 - 500 501 - 508 509 - 514 515 - 521 522 - 525 526 527 - 537 MDT – Inserts Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Secomax – PCBN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538 - 554 555 - 557 Mini Shaft Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559 - 565 566 567 - 575 Threading Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576 - 577 Grooving and Parting-off Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precision grooves, Inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders for MTM (Multi Task Machining), Seco-Capto™ . . . . . . Precision grooves, Toolholders, external . . . . . . . . . . . . . . . . . . . . . Precision grooves, Toolholders, internal . . . . . . . . . . . . . . . . . . . . . . Parting-off, Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parting-off, Toolholders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579 - 598 599 - 606 607 608 - 610 611 - 612 613 - 614 615 - 618 Seco-Capto™, clamping units Clamping units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619 - 627 SMG Seco Material Group, SMG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Classification, SMG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machinability factor, SMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629 630 - 647 648 Declaration of Conformity Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 649 - 652 Turning ISO Turning – Inserts MDT 110 - 119 120 - 129 130 - 177 178 - 243 244 - 267 268 - 299 300 - 306 307 - 308 309 - 314 315 316 - 323 324 - 325 326 327 328 - 332 Mini Shaft Toolholders, external, Jetstream Tooling™, Seco-Capto™ . . . . . . . Toolholders, external, Jetstream Tooling™ . . . . . . . . . . . . . . . . . . . Toolholders, external, Seco-Capto™ . . . . . . . . . . . . . . . . . . . . . . . . Toolholders, external . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders, internal, Seco-Capto™ . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders, internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders for MTM (Multi Task Machining), Seco-Capto™ . . . . . . Toolholders, for boring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toolholders, Cartridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cassettes for Railway wheel machining . . . . . . . . . . . . . . . . . . . . . . Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories – Jetstream Tooling™. . . . . . . . . . . . . . . . . . . . . . . . . . Accessories – Turning – Toolholders . . . . . . . . . . . . . . . . . . . . . . . . Accessories – Seco-Capto™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare Parts – Seco-Capto™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Threading ISO Toolholders Grooving and Parting-off 2-4 5-6 7 - 79 80 - 107 108 - 109 Seco-Capto™ clamping units Alphanumeric index – Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alphenumeric index – Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application overviews (ISO Turning, Parting-off and Grooving) . . . . General information, Jetstream Tooling™, Seco-Capto™ . . . . . . . . SMG Turning 1

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MN 2012 Turning-6

Alphanumeric index – Inserts Type TNGN TNGX TNMA TNMG TNMM TNMN TNMX TPGN Page Type - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402 403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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