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MN 2012 Solid End Mills (17 Mb)

MN 2012 Solid End Mills (17 Mb)
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MN 2012 Solid End Mills (17 Mb)

Product catalog summary
Introduction
Jabro, founded in 1976 in the Netherlands, is a significant part of the Seco group, specializing in solid milling solutions for industries like General Engineering, Aerospace, Energy, Medical, and Mould & Die. The company focuses on sustainable development and advanced manufacturing technology.
Product Overview
The document details various Jabro product lines, each tailored for specific machining applications:
  • JABRO™–SOLID2: Solid carbide end mills for general machining, known for flexibility, speed, and cost efficiency. Product codes start with JS.
  • JABRO™ – TORNADO: High-speed machining tools with coated solid carbide milling cutters, available in diameters from 2-20 mm. Product codes start with JH.
  • JABRO™ – HPM: High-performance machining tools designed for high metal removal rates, with diameters from 2-16 mm. Product codes start with JHP.
  • JABRO™ – HFM: Tools for high feed machining and plunge milling, with diameters from 1.5-12 mm. Product codes start with JHF.
  • JABRO™ – MINI: Miniature tools for micro machining, with diameters from 0.1 mm to 2.0 mm. Product codes start with JM.
  • JABRO™ – DIAMOND: Tools with CVD diamond coating for machining abrasive materials like graphite, with diameters from 3-12 mm.
Technical Information
The document includes detailed cutting data and product information for each tool category, covering cutting calculations, definitions, and technical specifications.
Additional Sections
Guidelines, services, machining strategies, and a declaration of conformity are provided to ensure comprehensive coverage of Jabro's offerings and compliance standards.
Product Overview
The document categorizes JABRO™ products based on application areas such as composite machining, general engineering, and high-performance machining. It includes:
  • JABRO™ – Composite: JC800 range for machining composite materials, preventing fiber breakout and delamination.
  • JABRO™ – VHM (General Engineering): Solid carbide milling cutters with PVD and CVD coatings for enhanced tool life and performance.
Coating Technologies
Coatings like MEGA, TRIBON, and DIAMOND improve wear resistance and reduce friction, with DIAMOND specifically for graphite machining.
Tool Description and Code Key
Details on product codes, tool geometry, and specifications, including the number of flutes, cutting diameter, and type of shank.
Services
Seco offers custom and modified tools, as well as reconditioning services to extend tool life and reduce costs.
Machining Definitions and Strategies
Basic operations like face milling and slot milling are defined, along with advanced methods such as trochoidal milling and plunge milling.
Tool Selection
Guidance for selecting appropriate JABRO™ tools based on material and application, with recommendations for different steel grades, alloys, and composites.
Cutting Data and Specifications
Detailed cutting data for JABRO™ SOLID2 JS512 and JS513 series, focusing on slotting and side milling operations, with specifications for various materials and cooling methods.
Key Data Points
Includes spindle speed, feed per tooth, and feed rate for different operations and materials.
Handling and Safety Precautions
Cermet inserts and nickel-coated insert carriers can cause allergic reactions. Protective gloves are recommended, and proper safety precautions should be taken during grinding processes.
Recycling and Disposal
Used inserts can be recycled, and all packing materials are fully recyclable.
Regulatory Compliance
Products comply with RoHS, WEEE, and ELV requirements, ensuring they do not contain hazardous substances.
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Catalog excerpts

MN 2012 Solid End Mills (17 Mb)-3

Jabro was founded in 1976 in Lottum, Netherlands. In 2002 Jabro became the competence centre for solid milling solutions within the Seco group; with the global respon- sibility for Research & Development, Manufacturing and Application Engineering. Seco's Jabro products provide the world market with a wide range of standard tools and custom tool solutions, Including reconditioning, mainly for General Engineering, Aerospace, Energy, Medical and Mould & Die customers. Advanced manufacturing technology and an environmental focus, ensures Jabro's sustainable development and pro- duction of products...

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MN 2012 Solid End Mills (17 Mb)-4

Jabro-Solid2 is a range of new solid carbide end mills for applications In general machining with flexibility, speed and cost efficiency. All Jabro-Solid2 product codes begin with JS. JABRO™ - TORNADO (High Speed Machining) A complete range of peak performance coated solid carbide milling cutters specially developed for High Speed Machining (HSM) with a diameter range from 2-20 mm In various geometrical styles. All Tornado product codes begin with JH. JABRO™ - HPM (High Performance Machining) A complete range of peak performance coated solid carbide milling cutters specially developed to reach...

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MN 2012 Solid End Mills (17 Mb)-5

JABRO™ - HFM (High Feed Machining) A range of solid carbide tools for High Feed Machining. Can also be used for plunge milling. Diameter range from 1,5-12 mm. All HFM product codes begin with JHF JABRO™ - MINI (Micro Machining) Miniature 'MEGA-64-T', 'MEGA-T'and 'DIAMOND'coated solid carbide milling cutters with a diameter range from 0,1mm (.0039)" to 2,0 mm (.0787") All MINI product codes begin with JM. Solid carbide milling cutters with Chemical Vapour Deposition (CVD) 'DIAMOND' coating for machining abrasive materials like graphite. Diameter range from 3-12 mm. DIAMOND product codes begin...

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MN 2012 Solid End Mills (17 Mb)-6

The Jabro JC800 range cutters are specifically designed to machine composite parts efficiently. The JC family of tools Includes a wide range of cutters with the high degree of specialisation needed to meet the specific requirements of these diverse composite materials. The cutters are dislgned for elimination of fibre break out and delaminatlon as well as Improved edge finish. All Composite product codes begin with JC. The Jabro JPD800 series are brazed PCD end mills designed for machining All PCD product codes begin with JPD. JABRO™ - VHM (General engineering) A complete range of 'Universal'...

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MN 2012 Solid End Mills (17 Mb)-7

JABRO™ - Product overview

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MN 2012 Solid End Mills (17 Mb)-8

JABRO™ - Solid end mills product description Code key - For catalogue products (JS520, JHP770 and JHP780) Productrange Cutting diameter Length of shape Coolant channels Type of product Geometry Tool shape Tip shape Number of flutes Product range BLANK = Standard (catalogue) product R = Reconditioned product (complete) RK = Reconditioned product (frontal) A single digit that gives an indication of the length of the cutter compared to other products with the same cutting geometry. This replaces the previous L, XL, SL, K, and other versions. This figure indicates the number of flutes In the cutter....

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MN 2012 Solid End Mills (17 Mb)-9

JABRO™ - Solid end mills product description Size of radius for convex and concave radius tipped products 000 = For metric products the tip shape is shown by a three-digit figure. By dividing this figure by 100 you will get the actual corner radius size In millimeters. .000 = For Imperial products the tip shape Is shown by a dot, followed by a three-digit figure. This figure actually shows the size of the corner radius In inch (e.g. R.100 would Indicate a radius of 0.100 inch). 4 character code specifying Tool shape

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MN 2012 Solid End Mills (17 Mb)-10

Custom tools A significant part of Seco's offer is in the form of 'Custom Tools'. Here there is expertise in all the major customer segments Including Aerospace, Power Generation and Medical Engineering. Seco engineers work In close cooperation with customers to provide the best possible solution to specific machining challenges where the demands stretch beyond standard tools. Fast turnaround from quotation to product delivery Is a hallmark of Seco's Custom Tooling department. Modified tools Seco offers a quick delivery solution for standard tools requiring modification to meet specific dimensional...

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MN 2012 Solid End Mills (17 Mb)-11

Seco's modern carbide tools offer remarkable performance by utilizing the best combinations of carbide substrates with high wear resistant coatings, optimized cutting geometry and controlled edge preparation. However good a tool Is, as part of their function, they will eventually show signs of wear of the cutting edge. Controlling this wear and the timely replacement of the tool will allow the used tool to be reconditioned, thus reducing tool Investment costs. At Seco, your solid carbide tools are reconditioned using the same advanced technology and care that we YOUR BENEFITS FROM RECONDITIONING...

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MN 2012 Solid End Mills (17 Mb)-12

Definitions, basic and advanced machining Basic operations: - Face milling - Slot milling - Side milling - Copy milling Definitions, basic operations: Face milling: front teeth of the tool are flat surface. Tool engagement: Side milling: Operation where the side of the large andae is small. Slot milling: Operation where the full diameter Copy milling: Operation where the radius Is both small.

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MN 2012 Solid End Mills (17 Mb)-13

Definitions, basic and advanced machining Advanced machining methods: - Helical Interpolation - Trocholdal milling - Plunge milling Definitions, advanced machining methods: Opening up a pocket by making For more Information please see flap "Technical Information" Opening a slot by using side milling, making a partial Y-axis, (changing slot milling Into side milling). For more Information please Helical Interpolation ramping: Opening a pocket by making a circular movement with the tool while ramping in Zaxls. For more information please Making a hole with movement

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MN 2012 Solid End Mills (17 Mb)-14

Definitions, machining strategies Machining strategies: - General machining - High speed machining - High performance machining - High feed machining - High speed precision machining - Micro machining Definitions, machining strategies: General machining: Is a machining strategy for general use. ae - ap ratio can vary depending on the operation. Tool characteristics: Tools have relatively long cutting lengths and thin core diameters. There are no high Machine requirements: There are no special machine requirements needed. With basic CNC technology difficult advanced machining methods are not possible....

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