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Jabro? Composite cutters

Jabro? Composite cutters

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Jabro? Composite cutters

Product catalog summary

Secomax – PCBN, CBN170

Grade Description: The CBN170 grade is optimized for high-speed continuous cutting in nickel-based superalloys with a depth of cut less than 0.5 mm. It features a whisker-reinforced binder for enhanced performance.
Cutting Data Recommendations: It is recommended to use CBN170/CBN10/CBN100 with coolant. The optimal edge condition varies by operation, with E25 edge preparation suggested.

Secomax – PCBN Inserts

Inserts and Toolholders: A variety of grades and toolholders are available, including both uncoated and coated options. Specific geometries and edge preparations, such as honed, chamfered, and wiper geometries, are detailed.
Tolerances: Detailed tolerances for dimensions and sizes are provided.

Jabro™-Composite Machining

Tool Selection: Tools are selected based on workpiece materials, with options for coated and uncoated cutters. Specifications include the number of flutes and diameter ranges.
Cutting Data for JC840: Detailed cutting data for various applications, including slotting and side milling, are provided for materials like CFRP and GRP.

Jabro™-Composite – JC850

Cutting Data: Specific cutting data for copy milling roughing and finishing are provided, including parameters like cutting speed, feed rate, and revolutions per minute for different materials.

Overview: This document provides detailed technical specifications and cutting data for various JABRO™ composite tools, including JC871, JC880, and JS522, as well as Seco Feedmax™ products. It includes information on tool dimensions, tolerances, and recommended cutting parameters for different materials such as CFRP, GRP, and honeycomb structures.

Specifications:

JC871 and JC880 Tools: These tools are designed for composite machining, with specific dimensions and tolerances provided for both metric and inch measurements. The JC871 features a downcut design to assist with component clamping, while the JC880 is a low helix end mill with precise tolerances.
JS522 Tools: These are long flute finishers with a polished coating, suitable for a range of materials including steel, stainless steel, cast iron, and aluminum. The document lists the tool dimensions and tolerances, emphasizing the MEGA-64 coating for enhanced performance.

Cutting Data:

JC871 and JC880: Cutting data is provided for various applications, including slotting and side milling, with specific parameters for different material combinations like CFRP/Al and GRP/Ti. The data includes spindle speed (n), feed per tooth (fz), and feed rate (vf).
JS522: Detailed cutting data for side milling (finishing and semi-finishing) is provided, with parameters adjusted for different material groups and operations.

Seco Feedmax™ Features:

C1, C2, and N Variants: These are designed for specific applications, such as exiting in CFRP or drilling stacks with CFRP and Ti/Al. The document highlights benefits like improved hole quality, minimized delamination, and increased productivity.

Key Recommendations:

Use the specified cutting parameters to achieve optimal performance and tool life.
Select the appropriate tool variant based on the material and application requirements.
Consider the benefits of coatings and geometries for enhanced wear resistance and chip evacuation.

Catalog excerpts

Grade description Solid and brazed tips (double sided) • For high speed continuous cuts in nickel based superalloys • New unique whisker reinforced binder. Cutting data recommendations Nickel-based superalloys e.g. Inconel 718 Basic conditions: • Optimal edge condition varies with operation. For more technical information for Secomax-PCBN, please see MN 2009, Update 2010 and PCBN Technical Guide.

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Secomax - PCBN, Inserts B = Multicorner (single sided) U = Multicorner (double sided) Subject to change refer to current price and stock-list

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Secomax - PCBN, Inserts B = Multicorner (single sided) U = Multicorner (double sided) Subject to change refer to current price and stock-list •Anvil DDN150616 for Insert DN..1504.., to be ordered separately "Anvil PDD150412 for Insert DN..1504.., to be ordered separately

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Secomax - PCBN, Inserts Subject to change refer to current price and stock-list "For information, contact your local Seco office

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Secomax - PCBN, Inserts Subject to change refer to current price and stock-list •Anvil UTN160412 for Insert TNGN 1603.., to be ordered separately *"For Information, contact your local Seco office

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MDT, Secomax- PCBN, Inserts Subject to change refer to current price and stock-list

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MDT, Secomax- PCBN, Inserts Subject to change refer to current price and stock-list

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JABRO™ – COMPOSITE MACHINING JABRO™ – COMPOSITE MACHINING 9

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Tool selection based on workpiece materials • Preferred choice * Al and Ti top/bottom layers max. 1 mm thickness.

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JABRO™ - COMPOSITE -JC840 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE - JC840 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JC840 left / right helix to avoid delamination

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JABRO™ - COMPOSITE -JC850 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC850 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC860 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC860 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC870 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC870 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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* downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping

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JABRO™ - COMPOSITE -JC870 - Uncoated JC870 router uncoated (downcuf * downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping

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JABRO™ - COMPOSITE - JC871 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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* downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping

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JABRO™ - COMPOSITE -JC871 Uncoated JC871 router uncoated (downcuf * downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping

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JABRO™ - COMPOSITE -JC880 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC880 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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Tool selection based on workpiece material Diameter range Seco material group Hardened steel Stainless steel Stainless steel Cast iron Cast Iron • Preferred choice

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E=emulsion A=air D=dry M=mist spray AH cutting data are target values.

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E=emulsion A=air D=dry M=mist spray AH cutting data are target values.

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JS522 - Long flute finisher polished coating

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Seco Feedmax™ – Composite machining Seco Feedmax™ – Composite machining 35

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Seco Feedmax™- Product Features -CI, -C2 and -N SECO 3

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Seco Feedmax™ - Composite machining When hole quality is in focus With issues like entrance/exit delamination and splintering, the focus has been clear. Design tools, optimized for composite applications, both exiting in composite material as well as In sandwich material (exiting In Al. Or TI). - No push-up delamination (entrance) - No pull-down delamination (exit) The Dura diamond coating ensures good dimensional tolerance throughout the long tool life. Application example Plain CFRP/GFRP (exit in composite material) Sandwich material (exit in Al/Ti)

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Seco Feedmax™ - SD205A, -CI geometry Drilling depth ~ 5 x D Cylindrical shank DIN 6537A C1 Geometry Chamfer drills *For intermediate diameters see the Custom Design software.

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Seco Feedmax™ - SD205A, -C2 geometry Drilling depth ~ 5 x D Cylindrical shank DIN 6537A C2 Geometry Chamfer drills *For intermediate diameters see the Custom Design software.

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Seco Feedmax™- Cutting data The recommended start values for general applications are marked bold. Reduce the values In case of poor stability In the application, high hardness of the workplece or low coolant pressure In combination with drilling deep holes (> 5 x D). * C2 geometry to be used when the exit layer Is Alu orTI. If the exit layer Is composite use C1 geometry. CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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