Grade description Solid and brazed tips (double sided) • For high speed continuous cuts in nickel based superalloys • New unique whisker reinforced binder. Cutting data recommendations Nickel-based superalloys e.g. Inconel 718 Basic conditions: • Optimal edge condition varies with operation. For more technical information for Secomax-PCBN, please see MN 2009, Update 2010 and PCBN Technical Guide.
Open the catalog to page 2Secomax - PCBN, Inserts B = Multicorner (single sided) U = Multicorner (double sided) Subject to change refer to current price and stock-list
Open the catalog to page 3Secomax - PCBN, Inserts B = Multicorner (single sided) U = Multicorner (double sided) Subject to change refer to current price and stock-list •Anvil DDN150616 for Insert DN..1504.., to be ordered separately "Anvil PDD150412 for Insert DN..1504.., to be ordered separately
Open the catalog to page 4Secomax - PCBN, Inserts Subject to change refer to current price and stock-list "For information, contact your local Seco office
Open the catalog to page 5Secomax - PCBN, Inserts Subject to change refer to current price and stock-list •Anvil UTN160412 for Insert TNGN 1603.., to be ordered separately *"For Information, contact your local Seco office
Open the catalog to page 6MDT, Secomax- PCBN, Inserts Subject to change refer to current price and stock-list
Open the catalog to page 7MDT, Secomax- PCBN, Inserts Subject to change refer to current price and stock-list
Open the catalog to page 8JABRO™ – COMPOSITE MACHINING JABRO™ – COMPOSITE MACHINING 9
Open the catalog to page 9Tool selection based on workpiece materials • Preferred choice * Al and Ti top/bottom layers max. 1 mm thickness.
Open the catalog to page 10JABRO™ - COMPOSITE -JC840 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 11JABRO™ - COMPOSITE - JC840 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 12JC840 left / right helix to avoid delamination
Open the catalog to page 13JABRO™ - COMPOSITE -JC850 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 14JABRO™ - COMPOSITE -JC850 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 15JABRO™ - COMPOSITE -JC860 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 17JABRO™ - COMPOSITE -JC860 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 18JABRO™ - COMPOSITE -JC870 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 20JABRO™ - COMPOSITE -JC870 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 21* downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping
Open the catalog to page 22JABRO™ - COMPOSITE -JC870 - Uncoated JC870 router uncoated (downcuf * downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping
Open the catalog to page 23JABRO™ - COMPOSITE - JC871 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 24* downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping
Open the catalog to page 25JABRO™ - COMPOSITE -JC871 Uncoated JC871 router uncoated (downcuf * downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping
Open the catalog to page 26JABRO™ - COMPOSITE -JC880 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 27JABRO™ - COMPOSITE -JC880 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.
Open the catalog to page 28Tool selection based on workpiece material Diameter range Seco material group Hardened steel Stainless steel Stainless steel Cast iron Cast Iron • Preferred choice
Open the catalog to page 31E=emulsion A=air D=dry M=mist spray AH cutting data are target values.
Open the catalog to page 32E=emulsion A=air D=dry M=mist spray AH cutting data are target values.
Open the catalog to page 33JS522 - Long flute finisher polished coating
Open the catalog to page 34Seco Feedmax™ – Composite machining Seco Feedmax™ – Composite machining 35
Open the catalog to page 35Seco Feedmax™- Product Features -CI, -C2 and -N SECO 3
Open the catalog to page 36Seco Feedmax™ - Composite machining When hole quality is in focus With issues like entrance/exit delamination and splintering, the focus has been clear. Design tools, optimized for composite applications, both exiting in composite material as well as In sandwich material (exiting In Al. Or TI). - No push-up delamination (entrance) - No pull-down delamination (exit) The Dura diamond coating ensures good dimensional tolerance throughout the long tool life. Application example Plain CFRP/GFRP (exit in composite material) Sandwich material (exit in Al/Ti)
Open the catalog to page 37Seco Feedmax™ - SD205A, -CI geometry Drilling depth ~ 5 x D Cylindrical shank DIN 6537A C1 Geometry Chamfer drills *For intermediate diameters see the Custom Design software.
Open the catalog to page 38Seco Feedmax™ - SD205A, -C2 geometry Drilling depth ~ 5 x D Cylindrical shank DIN 6537A C2 Geometry Chamfer drills *For intermediate diameters see the Custom Design software.
Open the catalog to page 39Seco Feedmax™- Cutting data The recommended start values for general applications are marked bold. Reduce the values In case of poor stability In the application, high hardness of the workplece or low coolant pressure In combination with drilling deep holes (> 5 x D). * C2 geometry to be used when the exit layer Is Alu orTI. If the exit layer Is composite use C1 geometry. CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite
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