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Advanced Cutting Materials
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Catalog excerpts

Advanced Cutting Materials - 2

Grade description Solid and brazed tips (double sided) • For high speed continuous cuts in nickel based superalloys • New unique whisker reinforced binder. Cutting data recommendations Nickel-based superalloys e.g. Inconel 718 Basic conditions: • Optimal edge condition varies with operation. For more technical information for Secomax-PCBN, please see MN 2009, Update 2010 and PCBN Technical Guide.

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Advanced Cutting Materials - 3

Secomax - PCBN, Inserts B = Multicorner (single sided) U = Multicorner (double sided) Subject to change refer to current price and stock-list

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Secomax - PCBN, Inserts B = Multicorner (single sided) U = Multicorner (double sided) Subject to change refer to current price and stock-list •Anvil DDN150616 for Insert DN..1504.., to be ordered separately "Anvil PDD150412 for Insert DN..1504.., to be ordered separately

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Secomax - PCBN, Inserts Subject to change refer to current price and stock-list "For information, contact your local Seco office

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Secomax - PCBN, Inserts Subject to change refer to current price and stock-list •Anvil UTN160412 for Insert TNGN 1603.., to be ordered separately *"For Information, contact your local Seco office

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MDT, Secomax- PCBN, Inserts Subject to change refer to current price and stock-list

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MDT, Secomax- PCBN, Inserts Subject to change refer to current price and stock-list

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JABRO™ – COMPOSITE MACHINING JABRO™ – COMPOSITE MACHINING 9

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Tool selection based on workpiece materials • Preferred choice * Al and Ti top/bottom layers max. 1 mm thickness.

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JABRO™ - COMPOSITE -JC840 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE - JC840 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JC840 left / right helix to avoid delamination

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JABRO™ - COMPOSITE -JC850 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC850 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC860 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC860 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC870 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC870 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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* downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping

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JABRO™ - COMPOSITE -JC870 - Uncoated JC870 router uncoated (downcuf * downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping

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JABRO™ - COMPOSITE - JC871 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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* downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping

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JABRO™ - COMPOSITE -JC871 Uncoated JC871 router uncoated (downcuf * downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping

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JABRO™ - COMPOSITE -JC880 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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JABRO™ - COMPOSITE -JC880 - Cutting data CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values.

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Tool selection based on workpiece material Diameter range Seco material group Hardened steel Stainless steel Stainless steel Cast iron Cast Iron • Preferred choice

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E=emulsion A=air D=dry M=mist spray AH cutting data are target values.

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E=emulsion A=air D=dry M=mist spray AH cutting data are target values.

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JS522 - Long flute finisher polished coating

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Seco Feedmax™ – Composite machining Seco Feedmax™ – Composite machining 35

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Seco Feedmax™- Product Features -CI, -C2 and -N SECO 3

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Seco Feedmax™ - Composite machining When hole quality is in focus With issues like entrance/exit delamination and splintering, the focus has been clear. Design tools, optimized for composite applications, both exiting in composite material as well as In sandwich material (exiting In Al. Or TI). - No push-up delamination (entrance) - No pull-down delamination (exit) The Dura diamond coating ensures good dimensional tolerance throughout the long tool life. Application example Plain CFRP/GFRP (exit in composite material) Sandwich material (exit in Al/Ti)

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Seco Feedmax™ - SD205A, -CI geometry Drilling depth ~ 5 x D Cylindrical shank DIN 6537A C1 Geometry Chamfer drills *For intermediate diameters see the Custom Design software.

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Seco Feedmax™ - SD205A, -C2 geometry Drilling depth ~ 5 x D Cylindrical shank DIN 6537A C2 Geometry Chamfer drills *For intermediate diameters see the Custom Design software.

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Seco Feedmax™- Cutting data The recommended start values for general applications are marked bold. Reduce the values In case of poor stability In the application, high hardness of the workplece or low coolant pressure In combination with drilling deep holes (> 5 x D). * C2 geometry to be used when the exit layer Is Alu orTI. If the exit layer Is composite use C1 geometry. CFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite

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