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Safety based on key interlocking

Safety based on key interlocking

Safety based on key interlocking

Product catalog summary

Overview of Vehicle Safe Electrical Grounding System

This document describes a safety system for electrical grounding of railway vehicles, developed by Sécheron, based on a key interlocking mechanism to ensure the highest safety standards for maintenance personnel.

Key Interlocking Safety Principle

The system guarantees electrical grounding by enforcing a sequential locking procedure. Each safety device along the traction chain—from the pantograph to the propulsion converter—must be operated and locked in the grounding position before the next device can be manipulated. This step-by-step approach prevents unsafe operations and ensures reliable isolation and grounding of high-voltage equipment.

System Components and Configuration

  • Pantograph Interlocking Box: Captures current from the catenary and initiates the grounding sequence.
  • Roof Earthing Switch (BTE 15/25.04): Installed on the vehicle roof to isolate and ground roof equipment.
  • Indoor Earthing Switch (BTE 03.04): Located inside the vehicle to ground internal high-voltage components.
  • Security Keys and Locks: A cascade of keys and locks enforce the sequential operation of grounding devices.
  • Key Multiplier/Holder and Door Locks: Facilitate controlled access and key management across multiple cars.

Color Coding Scheme

Color codes are used to identify different keys and locks for clarity and safety:

  • A - Blue
  • B - Yellow
  • C - Green
  • D - Black
  • E - White (used for padlocks)

Application Examples

The document illustrates the system applied to various vehicle types, including electrical multiple units, AC locomotives, and DC locomotives. Each example shows the arrangement of pneumatic valves, earthing switches, and interlocking boxes with corresponding color-coded keys to maintain the grounding sequence.

Critical Safety and Operational Notes

  • The grounding system is designed to protect maintenance personnel by ensuring that high-voltage equipment cannot be energized while maintenance is performed.
  • The sequential key interlocking prevents bypassing safety steps, reducing the risk of electrical accidents.
  • Maintenance staff must follow the prescribed order of operations strictly, using the correct keys and locks as per the color coding.
  • Sécheron reserves the right to update or improve the system based on technological advances; users must stay informed about current maintenance requirements.

Contact and Legal Information

For further information or specific requests, contact Sécheron SA at their Geneva office. The document is non-contractual and reflects technology status as of its printing date.

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Catalog excerpts

Safety based on key interlocking-1

C O M P O N E N T S Vehicule safe electrical grounding based on key Interlocking Safety based on key interlocking To guarantee the electrical grounding of the vehicule, with respect of highest and most reliable standards for the safety of maintenance personnel, Sécheron offers a system based on key interlocking. Starting from the pantograph (capturing the current at the catenary), down to the propulsion converter (powering the traction motors), there are several security devices that must be installed on the roof and inside the vehicle in order to isolate and ground the equipment linked to the high voltage. The philosophy is based on a simple step by step principle that enables the manipulation of a safety device only once the previous one in the traction chain has been operated and locked in the grounding position. This principle is achieved through a cascade of security keys and associated locks as shown in the following diagrams.

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Safety based on key interlocking-2

Example: Electrical multiple unit Roof earthing switch PNEUMATIC VALVE Indoor earthing switch PNEUMATIC VALVE

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Safety based on key interlocking-3

Example: Electrical multiple units CAR 1 CAR 2 PNEUMATIC VALVE A A B PNEUMATIC A a B a a A a b b (Padlocks) Color codes A B C D E Blue Yellow Green Black White

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Safety based on key interlocking-4

Example: AC Locomotive Example: DC Locomotive PNEUMATIC VALVE PNEUMATIC VALVE A A A B B C B C D D D D D D D D D B B B A D D D B B B B Color codes A B C D E Blue Yellow Green Black White SG480329BEN_A00-10.03 For other requests please contact Sécheron Sécheron SA Rue du Pré-Bouvier 25 1217 Meyrin - Geneva CH-Switzerland Tel: +41 (0)22 739 41 11 Fax: +41 (0)22 739 48 11 [email protected] www.secheron.com This document is not contractual and contains information corresponding to the level of technology at the date of printing. Sécheron reserves the right to modify and/or improve the product, whose...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.