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DATANIT Nitriding probes

DATANIT Nitriding probes

DATANIT Nitriding probes

Product catalog summary
Overview: The Datanit Probe is a specialized tool designed for nitriding and nitrocarburizing treatments across various furnace types, including low-pressure systems. It offers automatic calibration, ensuring reproducibility and traceability, and meets stringent aeronautical standards such as AMS, Nadcap, and PR.
Description: The probe measures key characteristics of nitriding and nitrocarburizing atmospheres, specifically kN, kC, and kO when oxygen is present. It operates maintenance-free and can monitor gas composition to prevent dangerous conditions. When integrated with a PLC, it helps regulate values for consistent metallurgical outcomes, potentially reducing gas consumption by up to 50%.
Measurement Principle: The probe uses multiple measuring cells to analyze the gaseous atmosphere. It employs a Venturi effect to draw gas into the probe, where a lambda probe measures oxygen partial pressure. The gas then passes through hydrogen sensors and a cracker to determine ammonia partial pressure. Other gas partial pressures are calculated based on hydrogen and oxygen measurements, considering furnace pressure and treatment temperature.
Technical Specifications:
  • Accuracy: kN ± 0.01 bar-1/2, kC ± 0.01 bar, kO ± 0.01
  • Measurement Area: Hydrogen 0% Vol – 90% Vol, Ammonia 0% Vol – 90% Vol
  • Power Supply: 24 VDC
  • Fluid Requirements: Nitrogen: 4L per calibration, 25L per hour of treatment; H2/N2 mixtures: 4L per calibration
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Catalog excerpts

DATANIT Nitriding probes-1

DATANIT Probe Thanks to our atmosphere control Reduce your gas consumption up to 50% For all nitriding and nitrocarburizing treatments For all types of furnaces including low pressure Automatic calibration Reproducibility and traceability of your production A unique, patented and proven system to meet the most rigorous aeronautical standards. (AMS. Nadcap, PR) The Datanit probe has been designed to accurately and continuously measure the following: • • kN characteristic of nitriding atmospheres kN and kC characteristic of nitrocarburizing atmospheres It also measures kO when oxygen is present, as well as post oxidation. It works on all types of furnace, including low pressure, and requires no maintenance. Reproducibility of measurements is ensured by automatic calibration. The Datanit probe can be used as a measurement system as well as for monitoring by tracing and alarming when the gas composition is dangerous for the load or the installation. In combination with a PLC, it can also be used to regulate characteristic values for reproducible and reliable metallurgical results.

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DATANIT Nitriding probes-2

Measurement principle : The Datanit probe consists of several measuring cells that complement each other to measure the composition of the gaseous atmosphere (see figure below). The gas is drawn into the probe by injecting a small amount of nitrogen at high speed (Venturi effect). A lambda probe determines its oxygen partial pressure. Then, it passes through a hydrogen sensor, then a cracker and finally a second hydrogen sensor. The difference in hydrogen partial pressure between the two sensors is used to calculate the partial pressure of ammonia. The partial pressures of the other gases (CO,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.