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HISAC Ultima Circuit Breaker Dynamic Test Set

HISAC Ultima Circuit Breaker Dynamic Test Set
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HISAC Ultima Circuit Breaker Dynamic Test Set

Product catalog summary
Product Overview
The HISAC Ultima is a portable circuit breaker dynamic test set designed for testing various types of circuit breakers (CB), including LV, HV, and EHV. It features a modular 19” configuration and is controlled via an Ethernet-linked laptop, allowing for simultaneous dynamic contact resistance measurement (DCRM) on six breaks of three poles, reducing stress and downtime.
Key Features
  • Pre-programmed test plans for different CB types to minimize setup time.
  • Dual Earth Test for enhanced safety by grounding CB from both sides.
  • Comprehensive analysis software for condition monitoring and performance prediction.
  • Measures main/PIR contact timings, bounce, non-simultaneity, and auxiliary contact timings.
  • Records trip and close coil current characteristics and dynamic contact resistance signatures.
  • Displays and prints test results in graphical and tabulated formats.
  • Windows™ based Test Manager software for instrument control and data analysis.
Dynamic Contact Resistance Measurement (DCRM)
DCRM provides insights into the condition of main and arcing contacts without physical inspection, using a 100A DC injection to plot resistance changes during contact operations.
Safety and Environmental Considerations
  • Continuous grounding during maintenance enhances safety and reduces human error.
  • Technology compensates for earth loop currents, ensuring accurate measurements.
Test Manager Software
  • Facilitates easy creation and retrieval of test setups.
  • Allows comparison with manufacturer’s specifications and trend analysis for future performance prediction.
  • Generates comprehensive reports with graphical and numerical data.
Standard Configuration and Optional Modules
  • Includes modules for breaker control, travel and current measurement, contact timing, and auxiliary timing.
  • Optional modules for expanded measurement capabilities, including PIR value and analog channels.
Specifications
  • Contact Timing: 24 channels with various measurement durations and resolutions.
  • Coil Current: 3 channels, expandable, with high accuracy.
  • Voltage (Travel): 3 channels, expandable, for travel characteristics.
  • DCRM: Configurable for resistance and test current measurements.
Additional Features
  • Travel transducers with mounting fixtures for evaluating CB travel mechanisms.
  • Rugged design for easy transportation and operation in substations.
Specifications
The HISAC Ultima Analyser operates within a temperature range of 0°C to 50°C and can be stored between 0°C to 70°C with a relative humidity of 95% (non-condensing). It requires a power supply of 230V AC ± 15%, 50Hz ± 10%, and consumes 150 VA. Note that in dual ground mode, using DCRM+ PIR value measurement is not possible.
Ordering Information
The standard configuration includes various cables, a carrying case, software, and manuals. Optional accessories include additional calibrated test cables, a power supply unit cable, and a laptop for operating the HISAC Ultima.
Dimensions and Weight
The HISAC Ultima Analyser Rack measures 500 x 270 x 300 mm and weighs 12 kg. The DCRM+ module dimensions are 178 mm (L) x 289 mm (W) x 128 mm (H) with each module weighing 4 kg.
Type Testing and Standards
The equipment complies with IEC 60068 / IS 9000 for environmental conditions and IEC 61326-1 for EMI/EMC. It also meets IEC 61010-1 & EN 51010-1 safety standards.
Contact Information
Corporate office is located in Mumbai, India, with contact details provided for phone, fax, and email. The works and after-sales office is located in Pune, India.
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Catalog excerpts

HISAC Ultima Circuit Breaker Dynamic Test Set-1

SCOPE HISAC Ultima Circuit Breaker Dynamic Test Set Ultimate solution for testing circuit breakers of all types has grounded...

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HISAC Ultima Circuit Breaker Dynamic Test Set-2

HISAC Ultima The Product HISAC Ultima – new generation Circuit Breaker Dynamic Test Set from SCOPE …. the ultimate solution for testing Circuit Breakers of all types with both sides grounded.. HISAC Ultima is the most complete analyser for checking the compete dynamic performance of CBs in live EHV switchyards upto 765 kV. The portable analyzer is based on DIN standard modular and up-gradable 19”configuration having intelligent measuring modules controlled by an external laptop through an Ethernet link. The Ultima can carry out Dynamic Contact Resistance Measurement on SIX breaks of THREE poles...

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HISAC Ultima Circuit Breaker Dynamic Test Set-3

SCOPE Dynamic Contact Resistance Measurement … DCRM signature • Advent of DCRM given condition monitoring of CBs a new dimension. It enables user to see what was not visible before…. Condition of main & arcing contacts, without opening the interrupter for physical inspection! • Change in micro-ohm values during C-O operation, as first the arcing & then the main contacts of moving and fixed contacts engage and disengage is plotted against time and a graphical record is obtained. For this DCRM+ injects 100A DC through contact assembly, reads the voltage drop at high sampling speed during this short...

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HISAC Ultima Circuit Breaker Dynamic Test Set-4

HISAC Ultima HISAC Ultima Test Manager Software • Controls the operation of HISAC Ultima through laptop • Pre-programmable Test Plans facilitate creation of Test Setup library which is very easy to use & time saving during testing • User defined, structured storage of test data for easy future retrieval. Dynamic calculations on graphical information with cursor movement facilitating easy on-screen analysis • Comparison of test results with manufacturer’s test certificate using programmable limit checks • Assessment of present condition & prediction of future performance by multiple signature comparison...

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HISAC Ultima Circuit Breaker Dynamic Test Set-5

SCOPE DCRM+ Modules for Dual Ground Testing (Optional) This test allows users to test the Circuit Breaker keeping it’s both sides connected to Earth. It captures dynamic resistance variation of Circuit breaker contact and also captures Circuit Breaker contact timing with bounces while CB is kept connected to earth from both sides. For this test two independent isolated DC current sources are provided of 100 Amps each. One module is capable of testing 2 breaks simultaneously. Three modules use at a time makes simultaneous testing of 6 breaks possible. Innovative hardware & testing arrangements...

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HISAC Ultima Circuit Breaker Dynamic Test Set-6

HISAC Ultima Travel Transducer with Mounting Fixture In order to evaluate the travel mechanism / contact behavior of circuit breakers, it is necessary to mount the travel transducers at the appropriate point on the operating mechanism of CB. Depending on type of motion to be tapped either a rotary or a linear travel transducer having correct length as dictated by the stroke of circuit breaker is required. To hold this travel transducer rigidly on breaker mechanism suitable mounting fixture is required. This fixture is generally common (universal) for rotary transducers, however it may be custom...

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HISAC Ultima Circuit Breaker Dynamic Test Set-7

Benefits Analysis of test results provides inputs to assess and correct: • Settings for Contact Timings • Closing and Opening speeds, over-travel, rebound and contact wipe • Auxiliary contact settings for obtaining specified C-O times • Trip/Close release mechanism settings • DCRM Signature gives information on: • Useful information on contact conditions, especially arcing contacts • Prior indication of deterioration in operating mechanism linkages • Certain mechanical weaknesses, undetected by travel measurement, are reflected in DCRM measurement.

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HISAC Ultima Circuit Breaker Dynamic Test Set-8

Note : for dual ground mode using DCRM+ PIR value measurement is not possible • Breaker Control • Trigger Options • Sampling Speed • Plot Length : Three solid state contacts rated at 35A, 300V AC/DC for breaker operation (Close, Trip1 & Trip2) : Open, Close, C-O, O-C, O-C-O, delay between operations configurable. Command duration is also configurable : 20kC, 10kC, 5kC, 1kC selectable. Additional sampling speeds of 40kC, 0.4kC and 0.1kC are optional and can be provided on request. : 1 sec at 40kC, 2 sec at 20kC, 4 sec at 10kC, 8 sec at 5kC, 40 sec at 1kC, 160 sec at 0.4kC and 400 sec at 0.1kC...

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HISAC Ultima Circuit Breaker Dynamic Test Set-9

• Dimensions : HISAC Ultima Analyser Rack: 500 x 270 x 300 mm, DCRM+ Dimension - 178 mm(L) X 289 mm (W) X 128 mm (H) • Weight : HISAC Ultima : 12 Kg, DCRM+ Each Module : 4 Kg • Type Testing : As per IEC 60068 / IS 9000 for Supply Voltage Variation, Dry Heat, Damp Heat, Change of Temperature, Bump, Vibration, Mechanical Shock

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HISAC Ultima Circuit Breaker Dynamic Test Set-10

Generation, Transmission, Distribution, Industry ... ... there is SCOPE always! Corporate Office 402, Aurus Chambers, Annex-A, S.S.Amrutwar Marg, Worli, Mumbai 400013, INDIA Phone : +91 22 4344 4244 Fax : +91 22 4344 4242 Email : [email protected] Works & After Seles EL 31/11, ‘J’ BLOCK, MIDC Bhosari, Pune 411026, INDIA Phone : +91 20 6733 3999 Fax : +91 20 6733 3900 Email : [email protected] Simple solutions for difficult measurements®

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