ERGON
24Pages

ERGON CNC Routing Centre

HARDWARE MACHINING OUR TECHNOLOGY BEHIND YOUR IDEAS

Ergon High technology for any size of machine required. The correct production from compact to large table versions. Ergon L Ease of use and industrial integration. Optimum working conditions to exploit the machine’s highest capabilities. Ergon TVN The fixed-gantry rigidity combined with the suction cup and bar worktable flexibility.

BEYOND MACHINE CONCEPT, TO OFFER A WIDE RANGE OF MODULAR SOLUTIONS WHICH MEET SPECIFIC MANUFACTURING REQUIREMENTS From generic production To office furniture production To light alloys and plastic machining

Ergon TVN The flexible solution for tables, office furniture and all types of furniture. A WIDE RANGE OF INNOVATIVE SOLUTIONS DESIGNED TO OFFER A TOP TECHNOLOGICAL STANDARD Fast set-up times of suction cup and bar worktable combined with fast adjustment of working heads with independent Z axis.

Ergon The rigidity of the aluminium multifunction worktable combined with the robust structure of the Ergon guarantee an unbeatable quality finish. Ideal for the production of MDF doors production of MDF door al o ction n D doors r and solid wood components, and for wood components, and for o mponents, n or e s, Nesting product on. ting production. ucti n La flessibilità dei 5 assi con la rigidezza dei 3 assi grazie al sistema TTS. La flexibilidad de los 5 ejes con la rigidez de los 3 ejes gracias al sistema TTS.

Ergon ergon Rear Unit Traditional solution An exclusive and innovative concept with two separate areas: the operator area at the front of the machine and the machining heads area at the rear of the machine for total safety and ease of use.

Rear Unit Rear Unit The machining heads are completely free and totally accessible for maximum ease of retooling. Soluzione tradizionale Traditional solution The side guards have large transparent sections and the Rear Unit design enables a complete inspection of test pieces even when the machining heads are in operation. All in complete safety. Rear Unit Catalogo SCM ERGON_ING.indd 10

THE RIGHT SIZE FOR EACH APPLICATION Full access to three sides of the worktable in complete safety while the machine is working: this is the advantage of Ergon L, a practical routing centre ideal for: - Machining of large and small components with the greatest of simplicity. - Referencing long components from a side position adjacent to the worktable. - Cutting down-time by using two or more operators for loading and unloading operations because of machione’s high execution speed

INDEPENDENT X AXIS: COMPLETE FREEDOM An independent X axis means that Ergon can be set up for any type of use adopting the most suitable configuration for each machining requirement. CNC-centre-to-centre adjustment in real time. Adjusting the centre-to-centre to match machining panels, optimises cycle steps and reduces cycle times. Production of mirrored components. Ideal for single piece batch production composed of several mirrored components such as staircase parts, cupboard side panels, etc. Simultaneous production on two worktables of different components. During long programs, when...

PRISMA UNIT: THE ROUTING CENTRE REVOLUTION Prisma: 5 controlled axes machining head - Routing on tilted axes - Mitred cuts with sawblade - Machining of any profile with interpolation on 5 axes The Prisma machining unit is the ideal solution for the modern production process. The Basic and Prisma units together. Power combined with universal use offer a routing centre complete in every function Prisma and Basic with independent X axis. Flexibility without limits because the side-mounted tool magazines are accessible in masked time during machining.

INDEPENDENT Z AXES: TOP PERFORMANCE AS STANDARD Top level dynamics and precision Fast units, driven and balanced separately to ensure a prompt response and maximum positioning precision. Tool length directly set by software Tools are set directly on the machine without the need for any presetting in cutter tool holders. Units connected directly to the cross beam: maximum one-piece rigidity X axis movement Z axis movement ON-OFF vertical stroke of each unit The units are anchored directly to the cross beam without any interface structural components between them. Very short distance between...

SPECIFIC SOLUTIONS: PURPOSE-BUILT UNITS, SPECIAL ANGLE DRIVE HEADS AND TOOL MAGAZINES Vector rotating axis: Flexible solution that meets the majority of auxiliary machining requirements using angle drive heads. Rapid 24: Side-mounted tool magazine with 24 tools ready for immediate use in addition to the tools already available from the standard magazine.

Universal K2 unit Fixed or 360° CNC control. For machining on the horizontal axis. Drilling unit F18 with 18 independent spindles specifically designed for drilling solid wood and panels. Universal M with 0-360° CNC interpolation: the definitive answer to powerful, horizontal machining requirements Modulo unit: From 8,5 up to 18 kW a 12 station tool changer together with up to 2 ON-OFF units: maximum flexibility and versatility possible. Tool changeover in masked time with routing and auxiliary machining.

MULTI-FUNCTION WORKTABLE IN ALUMINIUM: A SOLID BASE FOR ALL TYPES OF COMPONENT CLAMPING Honeycomb: The work table is constructed utilising aerospace aluminium with a honeycomb structure. This ensures perfect rigidity, flatness and long-life precision. The table design also provides optimum dynamic performance even at fast speeds to ensure a high quality finish at all times. Special inverted T-shaped grooves and threaded holes provide a perfect fixing for all hold-down devices Multi-function aluminium worktable rigidity and flatness make it ideal for machining plastics, resins and light...

A full range of accessories designed to meet component support, clamping and referencing. Set-up times are drastically reduced. MPS: Set-Up times reduced to the minimum The MPS system reduces worktable set-up times to the bare minimum. When the suction cups are inserted into the grooves of the worktable, an automatic valve immediately starts the vacuum system. Completely free of vacuum supply tubing, the MPS system is extremely easy to use. Using a laser positioning system that guides the operator to all positions, the worktable set-up becomes simple, intuitive and straightforward.