*mydirectindustry

Project report Serration

Product catalog summary

Introduction
The document discusses the cost-saving benefits of using Schwanog's "Serration Shave Tool" for machining turned parts with serration. This tool is designed to improve efficiency and reduce production costs in the manufacturing process.

Specifications and Tool Design
The Schwanog "Serration Shave Tool" features a 1/4 circle with 6 teeth, where only the first tooth has a complete profile. The remaining teeth have progressively less defined profiles. The tool is used in a two-step process: initially, the spindle remains stationary while the tool engages three times to finish the first tooth. Subsequently, the spindle rotates to complete the machining of the remaining teeth.

Cost Savings and Efficiency
Using Schwanog tools can lead to significant cost savings, with reductions in setup times by up to 30%. The tool allows for the machining of serrated parts, such as those conforming to DIN 5480, 5481, or 5482 standards, in a single operation on a standard lathe. This process eliminates the need for separate cleaning and handling steps, further enhancing efficiency.

Advantages
The primary advantages of using Schwanog's tooling system include:

Significant cost savings due to reduced setup times.
Reduced part cycle time due to faster production cycles.

Procedure
The machining process involves:

Roughing: The C-axis remains stationary, with a feed rate in Z of approximately 0.1 mm, depending on the profile.
Clocking: The tool clocks tooth by tooth until the serration is complete via C-axis rotation.
Feeding: Continues until the first tooth is finished.

Conclusion
Schwanog offers a specialized solution for machining serrated turned parts, providing both economic and technical advantages. The company invites potential clients to explore these benefits and improve their production efficiency.

Contact Information
For more information, Schwanog Siegfried Güntert GmbH can be contacted via phone or email, with details provided in the document.

Catalog excerpts

SW-FL-Kerbverz-0506-GB.qxd:SW-FL-Kerbverzahnung-0#477E.qxd 28.09.2007 11:35 Uhr Seite 2 Project Repor t Serration

Open the catalog to page 1

SW-FL-Kerbverz-0506-GB.qxd:SW-FL-Kerbverzahnung-0#477E.qxd 28.09.2007 11:35 Uhr Seite 3 Cost Savings: Machining of Turned Parts with Serration. As the specialist for indexable form tools, let us show you how you can cut cost while machining turned parts with serration. As the specialist for indexable form Schwanog’s “Serration shave” tool tools, let us show you how you can Schwanog tool and part cut cost while machining turned parts The Schwanog “Serration Shave Tool” with serration. consists, for example, of a 1/4 circle with 6 teeth; only the first tooth has a It is a well known fact that the...

Open the catalog to page 2

SW-FL-Kerbverz-0506-GB.qxd:SW-FL-Kerbverzahnung-0#477E.qxd 28.09.2007 11:35 Uhr Seite 4 Procedure 1 2 Feeding until the first tooth is finished. Roughing: The C-axis does not move, feedrate in Z approx. 0.1 mm, depending on profile. 3 Clocking tooth for tooth until serration is complete via rotation of the C-axis. X=1∞ frei Kunden-Nr. Artikel-Nr. 4.9 15 7∞ .62 15 180158 12∞ 0 .9 90 6 130 45∞ .1 R0 504336 13 0.15 .05 10∞ R0 5 5 0 .3 5 0.2 ÿ1 7.00 53 ÿ 15.7 861 (ÿ 14.613 8) 0 .4 ) 53 ( .57 5 9 .6 6 .03 9 4.5 Maße in INCH 90∞ 1.5 6.5 20 13 x5x26,5 Gk.20x20x130/0∞/B12 Freiwinkel Spanwinkel 7∞ 12∞...

Open the catalog to page 3

28.09.2007 11:35 Uhr Seite 1 vma-werbeagentur.de 05/06 SW-FL-Kerbverz-0506-GB.qxd:SW-FL-Kerbverzahnung-0#477E.qxd Today efficiency is an essential factor for success. That's why you need a partner who regards even exceptional levels of precision and productivity as a welcome challenge. Choose Schwanog: The specialist for carbide and HSS indexable form tools designed for use with single, multiple spindle automatic lathes and rotary transfer machines. For more information on the serration shave tool or should you have any other questions either call us or send us an e-mail. Welcome to Schwanog....

Open the catalog to page 4

All Schwanog Siegfried Güntert GmbH catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list