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Machining Technology Serration

Machining Technology Serration

Machining Technology Serration

Product catalog summary
Introduction
This document discusses the machining technology for turned parts with serration, focusing on the use of Schwanog broaching tools.

Specifications and Process
The Schwanog broaching tool features a quarter circle geometry with six teeth. The first tooth is a finishing tooth, while the remaining five are roughing teeth. The broaching process is two-step: initially, the spindle remains stationary while the tool feeds to establish the first tooth. Subsequently, the spindle indexes, and the remaining teeth are machined to the finished depth.

Cost Savings and Efficiency
Schwanog tools offer significant cost savings, with up to 30% reduction in setup times. The tools are designed for efficiency, allowing serrated parts to be machined in a single operation, eliminating the need for additional cleaning and handling processes.

Advantages
The use of Schwanog tools results in reduced setup and cycle times, leading to increased profitability. The tools are suitable for machining serrated parts according to DIN standards on conventional lathes.

Conclusion
Schwanog's innovative tooling system provides clear advantages in cost and time savings for manufacturers of serrated turned parts. The company offers consultation and support to optimize machining processes.

Contact Information
Schwanog provides contact details for various international offices, offering support and consultation services.
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Catalog excerpts

Machining Technology Serration-1

Machining technology Machining of turned parts with serration.

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Machining Technology Serration-2

Cost Savings: Machining of Turned Parts with Serration. As the specialist for insertable form tools, let us show you how you can cut cost while machining turned parts with serration. It is fact that the conventional machining of serrations on turned parts requires a separate process either while milling or broaching. Before either of these finishing processes can take place the parts ­ enerally must go through a g costly ­ leaning process. c With Schwanog’s “broaching (serration) tool”, manufacturer of serrated turned parts i.e. according to DIN 5480, 5481 or 5482 are able to use a completely...

 Open the catalog to page 2
Machining Technology Serration-3

Roughing: The C-axis does not move, feedrate in Z approx. 0.1 mm, Feeding until the first tooth is Indexing tooth for tooth until serration is complete via rotation of the C-axis. Ipannlnkel_ 12M | Spanm. Halter |w 1 PUP Spmlnr-6fc. 6nini'Urp»r uaiprnlllirt HllL flidi. MIJll" uir 5-/M.I5 U.1 klnu 7 "Sfi-i*^ Serration 8811.96 1 Tooth/Index ^^G^™ Take this opportunity and use our capability to lower your part costs and thus increasing your profitability. We are looking forward to show you how, just call or email us your application along with part

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Machining Technology Serration-4

Insertable tooling systems. Thread milling cutter Polygon cutting Form drilling Shave Tools Rotary transfer machines Selector system Schwanog LLC 1630 Todd Farm Drive · Elgin, IL 60123 Phone: 847- 289 -10 55 · Fax: 847- 289 -10 56 www.schwanog.com · [email protected] Schwanog Sàrl 89 Allée des Nénuphars · F - 74300 Thyez Téléphone 0450 18 65 16 · Fax 0450 18 47 75 www.schwanog.com · [email protected] Schwanog · Siegfried Güntert GmbH Shanghai Representative Office · Room 757 B Tower 3, German Centre · 88 Ke Yuan Road · Shanghai Phone: +86 -21- 28 98 - 62 10 · Fax: +86 -21- 28 98 -...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.