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Systems solutions for the manufacture of electric motor laminations

Systems solutions for the manufacture of electric motor laminations

Systems solutions for the manufacture of electric motor laminations

Product catalog summary
Overview: The document provides a comprehensive overview of systems solutions for the manufacture of electric motor laminations, focusing on equipment, automation, and technical services.
Equipment Specifications:
  • Smartline SA presses with a force range of 1,250 kN to 5,000 kN.
  • Bed clamping plates ranging from 850 mm x 1,800 mm to 1,450 mm x 3,300 mm.
  • Stroking range from 80 to 1,000 min-1.
High-Speed Presses and Blanking Lines:
  • Progressive blanking dies with punch-bundling control and press force monitoring.
  • Manufacture of ready-to-assemble segments for turbo and hydro generators.
  • Electric motor lamination blanking lines with a press force of 2,500 kN to 6,300 kN.
Notching Lines:
  • Hand-operated notchers for circular blanks and segments with various force capacities (80 kN to 320 kN).
  • Automation options include rotary spiders and linear automation.
Automation and Technical Services:
  • Automation solutions for existing equipment, including notching dies and automated systems.
  • Technical services such as maintenance, machine inspection, safety inspection, preventive maintenance, and teleservice.
  • Performance enhancement through optimization, modernization, and die/process technology.
  • Training provided by Schuler Academy and production start-up support.
Global Service Presence: Schuler offers worldwide service in countries including Germany, France, Great Britain, Italy, Switzerland, Slovakia, Spain, Czech Republic, Russia, USA, Mexico, Brazil, China, and India.
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Catalog excerpts

Systems solutions for the manufacture of electric motor laminations-1

Systems solutions for the manufacture of electric motor laminations Forming the Future

 Open the catalog to page 1
Systems solutions for the manufacture of electric motor laminations-2

Systems solutions for the manufacture of electric motor laminations Equipment High-speed presses (complete system) ■ martline S SA with a press force of 1,250 kN to 5,000 kN ■ ■ ed clamping plate from 850 mm x B 1,800 mm to 1,450 mm x 3,300 mm S troking range from 80 – 1,000 min-1 automation ■ ervo feed: Feedmax 260 / 400 / 630 S ■ ■ Dies / Parts Progressive blanking dies Segmentmaster system Punch-bundling control Press force monitor ■ Depth penetration control

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Systems solutions for the manufacture of electric motor laminations-3

Equipment Blanking lines Segment coating lines ■ anufacture M of ready-toassemble segments for turbo generators and hydro generators ■ lectric E motor lamination blanking line with a press force of 2,500 kN to 6,300 kN automation ■ ■ ■ Short space design Long space design Blades Coil lines Dies / Parts ■ ies D for segments and rotors /stators

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Systems solutions for the manufacture of electric motor laminations-4

Notching lines Hand-operated notchers ■ ■ ■ Circular blanks 80 kN, 200 kN Circular blanks and segments 250 kN Segments 320 kN Automated solutions With rotary spider (Circular Notchmaster) for stacking mandrels ■ With linear drive (Transfer Notchmaster) for pallets ■ ■ Automation for already existing equipment ■ ■ ■ Line automation Dies / Parts Notching dies Rotary spider Linear automation Robots With segment linear automation

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Systems solutions for the manufacture of electric motor laminations-5

Efficient, cost-effective production using: Notchers with single notching tools Notching cells with single notching tools Production output (pieces/year) Depending on the part geometry and quantity requirements, the manufacture of electric motor laminations involves different tool and machine technologies. The illustration provides data for single notch, compound and progressive tool applications. Part spectrum, produced with systems solutions forthe manufacture of electric motor laminations.

 Open the catalog to page 5
Systems solutions for the manufacture of electric motor laminations-6

Technical service • Machine inspection • Safety inspection • Preventive maintenance • Energy checks • Machine relocation • Machine installations Performance enhancement • Schuler Academy • Production start-up support Service worldwide: Germany• France • Great Britain • Italy* Switzerland • Slovakia • Spain • Czech Republic • Russia • USA* Mexico • Brazil • China • India CLEARING Umsagl jMSjBTSjgMu] Schleicher ©► <S>Peltzer& EMers SCHULER PRESSEN GMBH SCHULER PRESSEN GMBH Werk Weingarten | Schussenstr. 11 | 88250 Weingarten

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.