Press line and blanking systems with ServoDirect Technology
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Press lines and blanking systems with ServoDirect Technology ServoDirect Technology

Five-station press line with ServoDirect Technology. Everything at a glance: Press forces: Press 1: 25,000 kN (2,750 US tons) | Press 2, 3 and 5: 18,000 kN (2,000 US tons) | Drive: ServoDirect drive with highly dynamic torque motors Bed side (l × w): 4,600 × 2,400 mm (180 × 95 inch) Output performance: Max. 17 strokes per minute Transfer step of Crossbar Feeder: 5,200 mm (205 inch) Die and tooling change: In three minutes Blankloader: Destacking by Crossbar Robots, re-oiler and optical centering station Loading press 1 and parts transport: Crossbar Feeder End-of-line: Crossbar Feeder,...

The future in the press shop Fast, compact and flexible Schuler has opened a new chapter in the history of metalforming with the startup of the first fully automated press lines using ServoDirect Technology. Equipped with a Schuler blank loader, Crossbar Feeder and end-of-line system, the new servo press lines offer maximum flexibility, high output and short die / tooling change times. They use the advantages of this innovative drive technology. The slide movements of all presses can be individually adapted for each part according to the forming process, the dies and the transport of the...

The Schuler Crossbar Feeder ensures safe and rapid Servo press lines are designed for processing sheet metal, transport of parts from die to die. aluminum and high-strength materials. Six-station press line with ServoDirect Technology and Crossbar Feeder automation. The maximum output rate is 17 strokes per minute.

From the blank to the finished part at high speed 1 | Destacking 2 | Optical centering station – position detection Two Schuler Crossbar Robots are destacking the blanks The optical centering device uses a camera to establish the precise and place them safely on a transport belt. This is followed position of the blanks on the belt, and sends this information to the 7 | Master control desk 8 | Finished part removal At the master control desk, the operator has an overview and Following the last press station, a Crossbar Feeder places the full control of the production process from destacking...

3 | Optical centering station – positioning Before press 1 is loaded by the first Crossbar Feeder, two robots Once the parts have been centered, the Crossbar Feeder picks up the move the blanks into the precise position in the optical centering blanks and places them in the die of the first press of the press line with ServoDirect Technology. 9 | Shuttle for finished parts 10 | Finished part placement The shuttle provides the finished parts to two robots. Robots place the finished components on two transport belts. These place the parts on the transport belts.

5 | Torque motors on the press crown 6 | Schuler Crossbar Feeder Highly dynamic torque motors on the crown are used for driving the Crossbar Feeders transport the parts quickly and safely from presses. They permit an extremely high level of flexibility, because press to press. The Crossbar Feeder offers seven degrees of the ram movements are now freely programmable. motion freedom and increases the line and process efficiency. Following the quality check by press shop workers, they stack Servo press lines are designed for processing sheet metal, the components in transport racks. aluminum...

ADVANTAGES AT A GLANCE • Output rates of max. 17 strokes per minute • High level of flexibility • Reduction of part unit costs • Ram movement freely programmable • Optimum adaptation to various forming processes • Automation with the latest generation blank loader and Crossbar Feeder • Compact design of the entire press line • Fully automatic die and tooling change in three minutes • Only one set of tooling for each press gap • Die tryout possible with manual dial function • Energy accumulator for high efficiency • User-friendly user interfaces • Ergonomic end-of-line system •...

Blanking lines with ServoDirect Technology Schuler blanking lines offer the complete process sequence – from the coil to the stack of blanks – from a single source. Their modular structure permits solutions that are individually tailored to the user. All the components of the line have been tested in practical operations, are precisely adapted to one another and guarantee the highest levels of availability and reliability. Using ServoDirect Technology makes it possible to adapt the movement sequences of the blanking slide in the blanking press individually to the various blanking dies. As a...

More. Service from Schuler. Technical service Performance enhancement • Machine inspection • Safety inspection • Preventive maintenance • Energy checks • Schuler Academy • Production start-up support • Machine relocation • Machine installations Used equipment Service worldwide: Germany • France • Great Britain • Italy • Poland • Switzerland • Slovakia • Spain • Czech Republic • Russia • USA • Mexico • Brazil • China • India • Thailand SCHULER pressen gmbh Bahnhofstr. 41 73033 Göppingen Germany Phone + 49 7161 66-756 Fax + 49 7161 66-623 info@schulergroup.com www.schulergroup.com Peltzer &...