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Notching equipment for manufacturing electric motor laminations
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Notching equipment for manufacturing electric motor laminations - 1

Notching equipment for manufacturing electric motor laminations Forming the Future

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Notching equipment for manufacturing electric motor laminations - 2

NOTCHING EQUIPMENT Notching: cost-effective manufacturing technology for electric motor laminations in small and medium lot sizes MODULAR PRODUCT LINES FOR A VARIETY OF PROCESS REQUIREMENTS Schuler´s modular program consisting of single machines and lines can be configured to the most varied of manufacturing requirements. The foundation is provided by two specific high-precision, high-performance press models on which round blanks and/or segments can be produced. They can be operated as single presses with manual feeding, as well as in various degrees of automation – including subsequent...

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NOTCHING EQUIPMENT Manually operated notchers Notchers Application: Blanks Press capacity: 40 / 80 / 200 kN Circular blank outside diameter up to max: 600 / 1,100 / 1,800 mm The equipment is versatile in its range of application and can be delivered with numerous accessories to suit customerspecific requirements. SEGMENT NOTCHERS Available in 1-axis and 3-axis design Application: Segments and circular blanks Press capacity: 250 / 320 kN 1-axis Circular blank outside diameter up to max: 1,800 mm Segment blank outside diameter up to max: 2,500 mm 3-axis Circular blank outside diameter up to...

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NOTCHING EQUIPMENT Automated solutions FULLY AUTOMATED NOTCHING LINES WITH circular transfer (spider) AUTOMATION Application: Circular blanks Model variants: Single / Tandem Press capacity: 40 / 80 / 200 kN Circular blank outside diameter max: 400 / 450 / 630 / 800 / 1,000 mm Stacking /unloading: via stacking mandrel FULLY AUTOMATED NOTCHING LINES WITH LINEAR AUTOMATION Application: Blanks Model variations: Single / Tandem Press capacity: 80 / 200 kN Segment blank outside diameter max: 1,000 mm Circular blank outside diameter max: 1,300 mm Stacking /unloading: via pallet system Linear...

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Notching equipment for manufacturing electric motor laminations - 5

The right solution for every application - Notching equipment from Schuler MANUALLY OPERATED NOTCHERS Schuler offers manually operated notch- rotor and stator laminations for electric Blank loading and unloading are per- formed manually. The operation of the notchertakes place automatically. Special features: • Operator friendly • High levels of flexibility • High levels of precision FULLY AUTOMATED NOTCHING LINES For large production lot sizes, Schuler offers fully automated notching lines for both high production rates and process reliability. The combination of one ortwo notchers with a...

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Notching equipment for manufacturing electric motor laminations - 6

MANUALLY OPERATED NOTCHERS Manually operated notchers for circular blanks and segments When operating a notcher as a stand-alone press, loading of blanks and unloading of notched laminations are performed manually. The manually operated notchers YOUR ADVANTAGES work with precision and efficiency at high stroke rates as well as the highest level of indexing accuracy to ensure part quality. • Low investment costs • High stroke rate For notching circular blanks, Schuler offers a numeric notching press with an exten- • Low costs for dies sive range of accessories. For the notching of segments...

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Notching equipment for manufacturing electric motor laminations - 7

NOTCHING PRESS SEGMENT NOTCHING PRESS Schuler notchers are constructed with The design of the y-axis (pitch) diameter The programmable segment notching cast press frames. They are notable for adjustment includes a CNC-axis. In this presses open nearly unlimited possibili- their favorable resilience and vibration way, punching takes place at multiple ties for the design of large motors and characteristics. In order to maintain the pitch diameters and permits the use of generators. Depending on the blank desired notch indexing, the CNC indexing controllable dies. dimensions and the desired...

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Notching equipment for manufacturing electric motor laminations - 8

AUTOMATED SOLUTIONS Fully automated notching lines Schuler offers automated lines for notching electric motor laminations at high production rates and with a high level of process reliability. The combination of one or two YOUR ADVANTAGES notching presses with a linear or rotary automation system provides a solution that is both cost-effective and extremely flexible. They are not only flexible but can be • Short cycle times expanded to include fully automated pallet / stacking mandrel changeovers as well • Short changeover times as integrated shaft hole punching. • High levels of uptime •...

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Notching equipment for manufacturing electric motor laminations - 9

FULLY AUTOMATED NOTCHING LINES WITH LINEAR AUTOMATION, SINGLE / TANDEM Automated feeding and unloading of platforms permit a high degree of stack- Option: optical orienting station larger lamination blanks and segments ing accuracy. The position of the blanks being fed is detected in the orienting (centering) are performed by means of a linear over­ ead transfer system. This achieves h Different design variations are possible station by means of a specialized camera maximum flexibility together with a very depending on requirements: system. Position correction takes place high degree of...

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Notching equipment for manufacturing electric motor laminations - 10

More. Service from Schuler. Technical service Performance enhancement • Maintenance and servicing • Optimization • Machine inspection • Modernization • Safety inspection • Die and process technology • Preventive maintenance • Energy checks Training • Teleservice • Schuler Academy • Overhaul • Production start-up support • Machine relocation • Machine installations Used equipment Service worldwide: Germany • France • Great Britain • Italy • Switzerland • Slovakia • Spain • Czech Republic • SCHULER PRESSEN GMBH SCHULER PRESSEN GMBH Bahnhofstr. 41 73033 Göppingen Germany Werk Weingarten...

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