MECHANICAL PRESSES IN FORGING
16Pages

MECHANICAL PRESSES Member of the ANDRITZ GROUP

Eccentric press with 12,000 kN press force.

Mechanical presses in forging The right system for every application. Mechanical presses in forging. As a leading systems supplier in the field of cold, warm and hot forging, Schuler provides a wide range of mechanical multi-station presses: The high-performance systems are designed for the fully automated production of mass- 8 Knuckle joint presses MML/MSL A step-by-step approach to cost-effectiveness. produced parts and as knuckle joint, eccentric or crank presses, they meet specific requirements for the respective manufacturing process. By the optimum synergy between system, process...

System solutions from Schuler. As a leading supplier in the field of cold, warm and hot forging, Schuler provides a decisive advantage when it comes to competition and quality. Temperature ranges. The different temperature ranges in forging play an important role in method selection and successful practical application. Systems for hot forging Systems for warm forging Systems for cold forging ServoDirect Technology. All systems come also with the latest Schuler ServoDirect Knuckle joint press with automatic feed from the right, NC transfer system and finished part output. technology for...

Product range / Mechanical presses in forging Eccentric presses MME/MSE. Crank press PK 1600 with ServoDirect Technology. Crank presses PK / PK SDT. Short contact times. As a result of their sinusoidal motion, High production speed. High-performance crank presses eccentric presses are well-suited for warm forging, are particularly suitable for the fully automated mass as a very short contact time is achieved and enough time production of forgings. Frame and drive system are designed for high load and production precision.

Optimum synergy between press, die and transfer. Planetary gear between flywheel and eccentric shaft. Expertise from a single source. Proven drive systems. It is the optimum synergy between the system, process At rated press forces from 2,500 kN to 63,000 kN, diverse know-how and tools technology that forms the basis of parts geometries can be produced by means of cold, cost-effective series production of parts. The extensive warm and hot forging. The sophisticated drive kinematics experience of Schuler leads to the expertise that makes in knuckle joint, eccentric and crank presses and the...

PRODUCT RANGE/MECHANICAL PRESSES IN FORGING Many motion axes are coordinated to each other in the transfer study. PROCESS KNOW-HOW. Schuler offers its customers comprehensive advice and support in the complete process and method development. Forging is the crucial task in the development of the forming process with the press part drawing, the tool sequence layout and process technology. The range of services offered for method development includes: ■ Press parts development ■ Determining the most cost-efficient press concept ■ Development of tool sequence layout ■ Simulation of the forming...

Knuckle joint presses MML/MSL. A step-by-step approach to cost-effectiveness. Systems for cold and warm forging Knuckle joint press with 10,000 kN press force. Knuckle joint press with 6,300 kN press force. A step-by-step approach to cost-effectiveness. Owing to their large stroke range, knuckle joint presses are suitable both for mass production of small components as well as for production of shafts in large quantities. State-of-the-art control systems allow for easy integration of the presses into fully automated manufacturing systems. The advantages The large number of features and...

Knuckle joint presses MML/MSL / Mechanical presses in forging Knuckle joint press with ServoDirect Technology. Model overview of knuckle joint presses Model

Eccentric presses MME/MSE. short contact times. Systems for warm forging short contact times. As a result of their sinusoidal motion, eccentric presses are well-suited for warm forging, as a very short contact time is achieved and enough time remains for die cooling. The generously dimensioned die space allows the use of heavily reinforced dies. Flexible control concepts allow the adaptation of various peripheral devices to a fully automated production line. This press series can be designed with 1 or 2-point slide connection and offers a wide range of rated press forces, with the option of...

Eccentric presses MME/MSE / Mechanical presses in forging 1 Main drive 2 Crown 3 Flywheel and clutch/brake 4 Bed ejector with cam adjustment 5 Eccentric gears 6 Slide 7 Uprights 8 Transfer 9 Die set Model overview of eccentric presses Model

Crank presses PK / PK SDT. High production speed. SpeedForge High-performance crank presses are particularly suitable for the fully automated mass production of forgings. Frame and drive system are designed for high load and production precision. Extensive equipment features comprising material feeding, transfer system, finished part removal, die spray system and die change allow for easy adaptation to different production tasks. These systems allow cost-effective machining of both steel materials and non-ferrous materials. The advantages High output rate Additional equipment Fully...

Crank presses PK/PK SDT / Mechanical presses in forging Servo press PK 3150 SDT 1 Crankshaft 2 Servo motors 3 Planetary gear 4 Uprights 5 Slide 6 Transfer 7 Die 8 Bed Model overview of crank presses Model Continuous mode stroke rate [1/min] Subject to alteration without prior notice. 13

System solutions from Schuler. Turn-key systems. 1 Box tipper 2 Vibration bunker 3 Step conveyor 4 Scale with ejection 5 Cross conveyor belt 6 Pre-graphitizing 7 Container for pre-graphitizing 8 Induction heating 9 Container for die lubrication 10 Exit conveyor belt for cold parts 11 Container for cold parts 12 Control panel 13 Safety device on the infeed side 14 Transfer device 15 Press Safety device on the outfeed side 16 17 Die disassembly help 18 Cooling path 19 Finished parts container Layout of a warm forging system. Tailor-made systems. The peripheral devices include, among others,...