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Knuckle-joint drive radiator presses

Knuckle-joint drive radiator presses
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Knuckle-joint drive radiator presses

Product catalog summary
Versatile Use
Schuler's knuckle-joint drive radiator presses are designed for efficient production of flat radiator components. The unique motion of the knuckle-joint drive ensures minimal impact between die and metal, allowing precise stamping and low material consumption. Benefits include long die service life, increased output, and reduced maintenance costs. Schuler offers complete system solutions tailored to specific plant requirements, ensuring top quality and reliability in radiator production.
Sophisticated, Comprehensive Design
Schuler radiator presses are versatile, capable of stamping, calibrating, bending, punching, or drawing. With over 20 years of experience, the technology is mature and reliable. The system features optimized stroke rates, rigid press design, and a knuckle-joint drive system for precision and low die wear. The control architecture is consistent, facilitating ease of operation and troubleshooting.
Precision Makes All the Difference
The knuckle-joint drive system ensures high component accuracy and rigidity, allowing for precise operations such as drawing, bending, and stamping. The system's motion characteristics provide more time for material flow, resulting in precise stamping and long die service life. The presses offer high stroke rates and reduced noise levels, with adjustable installation height and high repetition accuracy.
Specifications and Equipment
The PMK series includes models with varying press forces and dimensions to accommodate different material sizes and thicknesses. Features include a DC motor or frequency-controlled three-phase motor, SIEMENS S7 controller, safety monitoring, and remote diagnosis facilities. The presses meet safety standards and offer optional equipment like air-conditioned control cabinets and noise abatement systems.
Dies and Die-Changing Systems
Schuler provides versatile die installation spaces suitable for various die types, along with tailored die-changing systems. This integration ensures seamless operation from press to auxiliary equipment.
Technical Service and Support
Schuler offers comprehensive services including maintenance, machine inspection, preventive maintenance, and performance enhancement. Training and support are available through the Schuler Academy, ensuring efficient production start-up and ongoing operation.
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Catalog excerpts

Knuckle-joint drive radiator presses-1

Versatile, precise, economical Knuckle-joint drive radiator presses At home in every industry. Blanking and forming systems by Schuler. Forming the Future

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Knuckle-joint drive radiator presses-2

Radiator press system concept Schuler knuckle-joint drive radiator presses facilitate the rapid and economi cal production of components forflat radiators. The characteristic motion of the knuckle-joint drive system ensures practically impact-free contact between die and metal. This allows the material enough time to flow and form. Precisely stamped radiator plates and extremely low material consumption rates are the Long die service life, increased output and reduced maintenance costs are additional advantages. Schuler provides complete system solutions tailored to meet the special requirements...

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Knuckle-joint drive radiator presses-3

SOPHISTICATED, COMPREHENSIVE DESIGN From coil stock to fully-formed radiator plate RADIATOR PRESSES – Advantages • More than 20 years of experience • Consistent control architecture and in the radiator industry with mature visualization of all system compo- technology and tried-and-tested nents for ease of operation and fast, system components straightforward troubleshooting • Stroke rate optimized by fine tuning of the entire system • Optimized slide bearing guides with carefully chosen materials, special surface quality and metered, multi- • Extremely rigid overall press de- circuit lubricating...

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Knuckle-joint drive radiator presses-4

PRECISION MAKES ALL THE DIFFERENCE Knuckle-joint drive system for high component accuracy Automatic stamping and forming presses production of highly precise components, The knuckle-joint drive on Schuler radia- equipped with the knuckle-joint drive whereby several individual or combined tor presses ensures top output rates, system offer great rigidity and precision. operations such as drawing, bending, excellent quality and a high degree of The extremely rigid design coupled with stamping, blanking or calibrating are availability. optimum slide motion guarantee the possible. Characteristic motion:...

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Knuckle-joint drive radiator presses-5

Blank in, part out! In an ideal world, production should be as simple as that. Schuler knuckle-joint drive radiator presses make a vital contribution to achieving this goal: The motion characteristics of the knuckle- joint drive system feature practically impact-free contact between die and metal for precision stamped radiator plates. Furthermore, the knuckle-joint drive system significantly reduces main- tenance costs and increases die service life. Radiator plates must be absolutely flat after the forming process to facilitate subsequent welding. Schuler radiator presses are extremely rigid...

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Knuckle-joint drive radiator presses-6

SPECIFICATIONS AND EQUIPMENT Knuckle-joint drive radiator presses Type PMK 335 PMK 630 PMK 710 PMK 1500 Press force [kN] 3.550 6.300 7.100 15.000 Rated force stroke [mm] Depend on die design Rated energy [kJ] from stroke rate [mm] Stroke, fixed stroke [mm] 80 80 80 80 Stroke rate, controllable [1 / min] 20 – 65 30 – 85 30 – 80 20 – 70 Installation height, stroke down, die holder / slide adjustment up [mm] 550 500 / 710 550 / 710 800 Die holder adjustment  / slide adjustment [mm] 10 10 10 10 Press frame daylight [mm] 1.100 1.560 1.860 2.590 Bed width [mm] 1.050 1.500 1.800 2.500 Bed depth [mm]...

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Knuckle-joint drive radiator presses-7

SPECIFICATIONS AND EQUIPMENT Standard equipment Mechanical equipment • Single-action press with knuckle-joint drive system • Rigid, monoblock press frame • Welded design with stress-free annealing • 8-way slide guide with guide rollers and gibs (PMK 1500) • Pneumatic clutch and brake • Flywheel brake via main drive • Press force monitoring Electrical equipment • Main drive with DC motor (PMK 355, PMK 630, PMK 710) • Main drive with frequency-controlled three-phase motor (PMK 1500) • Operating modes: - Setup - Single stroke - Automatic • SIEMENS S7 controller • Schuler safety monitoring / emergency...

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Knuckle-joint drive radiator presses-8

SPECIFICATIONS AND EQUIPMENT Optional equipment Mechanical equipment • Die space lighting • Maintenance platform on crown (PMK 1500) • Automatic slide adjustment to match die data • Vibration-damping press mounts • Noise abatement • Scrap chutes Electrical equipment • Control cabinets with air-conditioning • Ethernet connection to plant network with: - Fault statistics - Production data - Downtime analysis Additional optional equipment on request Services • Auxiliary equipment e.g. coil feed lines, finished-part handling systems, safety barriers • Turnkey supply of the entire plant • Assistance...

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Knuckle-joint drive radiator presses-9

ALL FROM A SINGLE SOURCE Dies and die-changing systems As a prime contractor, Schuler breaks-in your press using genuine production dies and coiled stock. This saves you time during initial startup meaning you can commence production sooner. PMK radiator presses are equipped with a versatile die installation space suitable • Single dies • Double dies • Sandwich dies DIE-CHANGING SYSTEMS From insertable brackets, mechanical or motorized die-changing brackets to die changing carts in tandem design: we offer die-changing systems which suityour application and are exactly tailored to our presses....

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Knuckle-joint drive radiator presses-10

More. Service from Schuler. Technical service • Machine inspection • Safety inspection • Preventive maintenance • Energy checks Performance enhancement • Schuler Academy • Production start-up support Used equipment Service Grabener Pressensysteme imimmmmffiil -□mil* i=m=t=iUSA ■gmaaj.^ iri'-'-'-'f^ sii.i.t©*- EITEL Ll,hr^„,l3 HMni# iitflifeT 3sUTLs3 ti&Peltzer&Ehlers GRABENER PRESSENSYSTEME GMBH & CO. KG Wetzlarer Strasse 1 | 57250 Netphen-Werthenbach | Germany [email protected] | [email protected] | www.schulergroup.com

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